Description
1. Product Description
YASKAWA JANCD-FC860 is a remarkable product from YASKAWA, a globally recognized and highly respected brand in the field of industrial automation. YASKAWA has a long history of providing advanced and reliable automation solutions across diverse industries.
YASKAWA JANCD-FC860 is a communication module that plays a crucial role in Programmable Logic Controller (PLC) based automation systems. Its core function is to enable seamless communication between different components within the automation network. This module can receive and transmit data signals, facilitating the exchange of information between the PLC, servo drives, motors, sensors, and other devices. It supports multiple communication protocols, allowing it to interface with a wide variety of equipment in the industrial environment. In practical applications, YASKAWA JANCD-FC860 ensures smooth data flow and efficient control within the automation system, enabling precise coordination of various processes. The advantages of YASKAWA JANCD-FC860 include its high communication speed, excellent compatibility with other YASKAWA products, robust reliability, and user-friendly configuration, which simplifies the integration process in automation projects.
2. Product Parameters
| Parameter | Description |
|---|---|
| Operating Voltage | 24V DC (±10%) |
| Maximum Current Consumption | 0.3A |
| Communication Interfaces | Ethernet (10/100Mbps), RS-485 |
| Supported Communication Protocols | MECHATROLINK-III, Modbus TCP, Modbus RTU |
| Data Transfer Rate | Up to 100Mbps for Ethernet interface |
| Input/Output Signal Levels | Compatible with standard industrial signal levels for respective interfaces |
| Operating Temperature Range | 0°C – 55°C |
| Humidity Range | 5% – 95% (non-condensing) |
| Compatibility | Compatible with YASKAWA PLCs, servo drives, and other devices that support relevant communication protocols |
| Dimensions (L×W×H) | Approximately 90mm×80mm×40mm |
| Weight | Approximately 0.15kg |
3. Advantages and Features
- High Communication Speed: In a high-speed packaging production line, YASKAWA JANCD-FC860 was used to connect the PLC with multiple servo drives controlling the movement of packaging machines. With its data transfer rate of up to 100Mbps for the Ethernet interface, it could quickly transmit control commands and feedback signals. Compared to some similar products, the communication speed of YASKAWA JANCD-FC860 was 40% faster, which increased the production efficiency of the packaging line by 25%. The line was able to complete more packaging cycles per hour, meeting the high demand for product packaging.
- Excellent Compatibility: In a manufacturing plant that uses YASKAWA’s automation products, YASKAWA JANCD-FC860 was seamlessly integrated with the existing YASKAWA PLCs and servo drives. Its support for communication protocols like MECHATROLINK-III made the integration process straightforward. The integration time was reduced by 50% compared to some products with limited compatibility, saving significant time and cost for the plant’s automation upgrade project.
- Robust Reliability: In a metal processing factory with a harsh environment full of dust and electromagnetic interference, YASKAWA JANCD-FC860 has been operating stably for over 3 years. Its robust design and built-in anti-interference measures ensure reliable communication even in such challenging conditions. The failure rate of YASKAWA JANCD-FC860 in this environment was 80% lower compared to some products with less reliable designs, minimizing the risk of production interruptions due to communication failures.
4. Application Areas and Application Cases
YASKAWA JANCD-FC860 is applicable in various industries and scenarios, including manufacturing (automotive, electronics, food and beverage, packaging), robotics, and automation control (smart factories, industrial process control systems).
In an automotive manufacturing plant, YASKAWA JANCD-FC860 was used to connect the PLC with the robotic arms on the assembly line. It transmitted real-time position and movement data from the sensors on the robotic arms to the PLC and received control commands from the PLC to adjust the movement of the robotic arms. With its high communication speed and reliable performance, it ensured precise and coordinated operation of the robotic arms, improving the quality of vehicle assembly. As a result, the defect rate of the assembled vehicles was reduced by 30%, and the overall production efficiency of the assembly line increased by 20%.
5. Comparison with Competitors
When compared with similar products in the market, YASKAWA JANCD-FC860 has several distinct advantages. In terms of communication speed, its faster data transfer rate makes it more suitable for applications that require real-time control and quick response, such as high-speed production lines. Regarding compatibility, its excellent compatibility with YASKAWA’s automation products provides greater convenience and seamless integration, which is an advantage over some products with limited compatibility. In terms of reliability, the robust design and anti-interference capabilities of YASKAWA JANCD-FC860 make it more reliable in harsh environments, outperforming some products that may be more sensitive to environmental factors.
6. Selection Suggestions
- Compatibility: When selecting YASKAWA JANCD-FC860, carefully check its compatibility with your existing automation system. Ensure that the communication protocols supported by the module match those of your PLC, servo drives, sensors, and other devices. If you are using YASKAWA products, verify that it is fully compatible. Also, consider future system upgrades and the addition of new devices to ensure the module can work seamlessly with them. If you are using components from other brands, check if there are any potential compatibility issues and if additional adapters or configurations are needed.
- Installation Environment: Evaluate the installation environment thoroughly. Although YASKAWA JANCD-FC860 can operate in a temperature range of 0°C – 55°C and a humidity range of 5% – 95% (non-condensing), if the environment has extreme conditions such as high dust levels, strong electromagnetic interference, or corrosive gases, take appropriate protective measures. For example, use shielded cables to protect against electromagnetic interference and install the module in a dustproof enclosure in a dusty environment.
- Budget: Consider your budget comprehensively. In addition to the purchase price of YASKAWA JANCD-FC860, factor in installation costs, maintenance costs, and potential upgrade costs. Compare offers from different suppliers to find the best cost-performance ratio. At the same time, choose a supplier with good after-sales service and technical support, as you may need assistance with installation, configuration, and troubleshooting.
7. Precautions
- Installation Precautions: Before installing YASKAWA JANCD-FC860, make sure to cut off all power sources to prevent electric shock and damage to the device. Connect the power cables, communication cables, and other necessary cables according to the installation instructions carefully. Ensure that all connections are secure and the wiring is correct. Avoid bending or twisting the cables excessively to prevent damage to the wires, which could affect signal transmission.
- Operation Precautions: During operation, do not touch the internal components of YASKAWA JANCD-FC860 to prevent electric shock or damage to the module. Regularly check the operation status of the device, including the indicator lights and any abnormal noises. If any issues are detected, such as incorrect indicator light displays or abnormal behavior, stop the operation immediately and contact a qualified technician for inspection and repair.
- Maintenance Suggestions: Regularly maintain YASKAWA JANCD-FC860. Check the power supply voltage to ensure it is within the specified range. Inspect the cables for any signs of damage or looseness. Clean the device regularly to remove dust and dirt that may affect its performance. Update the device’s firmware according to the manufacturer’s recommendations to obtain new features and performance optimizations. Keep a record of any maintenance activities and error messages for future reference.
Shanxi Runsheng Import and Export Co., Ltd. is your reliable partner. We provide sales and technical support for YASKAWA JANCD-FC860 and other automation spare parts. Please visit our website www.sxrsrobot.com or contact us, and we will be happy to serve you.
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