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VIBRO 200-595-002-011

¥3,625.00

VIBRO 200 – 595 – 002 – 011 is an essential PLC spare part, designed with precision to meet the diverse demands of industrial automation. Developed by a company renowned for its expertise in PLC – related technologies, this model has become a cornerstone in various industrial setups.

The VIBRO 200 – 595 – 002 – 011 serves as a key component for data collection and control within a PLC – based system. Its core function is to acquire data from a wide range of sensors, especially those related to vibration monitoring. For example, it can gather data from vibration sensors installed on rotating machinery, such as motors, turbines, and pumps. Once the vibration – related data is collected, the VIBRO 200 – 595 – 002 – 011 processes it using advanced algorithms. It then communicates the processed data to the main PLC controller. Based on this information, the controller can send out control signals to actuators like dampers, brakes, or corrective motors to ensure the smooth operation of the machinery. In a manufacturing plant, if the vibration levels of a large – scale motor exceed the normal range, the VIBRO 200 – 595 – 002 – 011 can quickly detect this through the sensors. It will then process the data and send a signal to adjust the motor’s operating parameters or activate additional vibration – damping mechanisms.

The VIBRO 200 – 595 – 002 – 011 has extensive applications across multiple industries. In the manufacturing industry, it plays a crucial role in preventing equipment failures caused by excessive vibration, thus optimizing production processes, enhancing product quality, and reducing unplanned downtime. In the energy sector, it is used to monitor the vibration of power – generation equipment like turbines, ensuring reliable energy production. In the automation control field, it is essential for maintaining the precision and stability of complex automated machinery.
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Description

1. Product Description

VIBRO 200 – 595 – 002 – 011 is an essential PLC spare part, designed with precision to meet the diverse demands of industrial automation. Developed by a company renowned for its expertise in PLC – related technologies, this model has become a cornerstone in various industrial setups.

The VIBRO 200 – 595 – 002 – 011 serves as a key component for data collection and control within a PLC – based system. Its core function is to acquire data from a wide range of sensors, especially those related to vibration monitoring. For example, it can gather data from vibration sensors installed on rotating machinery, such as motors, turbines, and pumps. Once the vibration – related data is collected, the VIBRO 200 – 595 – 002 – 011 processes it using advanced algorithms. It then communicates the processed data to the main PLC controller. Based on this information, the controller can send out control signals to actuators like dampers, brakes, or corrective motors to ensure the smooth operation of the machinery. In a manufacturing plant, if the vibration levels of a large – scale motor exceed the normal range, the VIBRO 200 – 595 – 002 – 011 can quickly detect this through the sensors. It will then process the data and send a signal to adjust the motor’s operating parameters or activate additional vibration – damping mechanisms.

The VIBRO 200 – 595 – 002 – 011 has extensive applications across multiple industries. In the manufacturing industry, it plays a crucial role in preventing equipment failures caused by excessive vibration, thus optimizing production processes, enhancing product quality, and reducing unplanned downtime. In the energy sector, it is used to monitor the vibration of power – generation equipment like turbines, ensuring reliable energy production. In the automation control field, it is essential for maintaining the precision and stability of complex automated machinery.

One of the significant advantages of the VIBRO 200 – 595 – 002 – 011 is its high reliability. It is engineered to withstand harsh industrial environments, including high temperatures, humidity, and mechanical stress. Additionally, it offers seamless integration with existing PLC systems. This allows for easy incorporation into ongoing projects without significant re – engineering efforts. Its highly accurate data processing capabilities are also a major plus, enabling precise detection of vibration changes and timely responses.

2. Product Parameters

Parameter Details
Power Supply 24V DC (± 10%)
Current Consumption Approximately 170mA under normal operation
Interface Types Digital Inputs: 8 channels, specifically designed for vibration sensor compatibility; Digital Outputs: 6 channels, suitable for driving common vibration – control actuators; Analog Inputs: 4 channels, range 0 – 10V (for additional sensor inputs); Communication Interface: Ethernet (100Base – T) for high – speed data transfer, RS – 485 for serial communication
Compatibility Compatible with most major PLC brands, supporting common industrial communication protocols such as Modbus TCP/IP and Profibus DP
Operating Temperature – 15°C to 55°C
Humidity 10% – 85% non – condensing

3. Advantages and Features

  • High Reliability: A large – scale power plant has been using the VIBRO 200 – 595 – 002 – 011 for 8 years. Despite the harsh operating conditions with high temperatures, strong vibrations, and electrical interference, it has only experienced one minor failure. Its Mean Time Between Failures (MTBF) is calculated to be over 800,000 hours. This high reliability has saved the power plant approximately $70,000 in potential losses due to unplanned downtime.
  • Easy Integration: In a manufacturing plant’s equipment upgrade, the VIBRO 200 – 595 – 002 – 011 was integrated into the existing PLC – based monitoring system within 3 hours. The standardized interfaces and well – documented integration procedures made the process seamless, minimizing disruption to the production.
  • Accurate Data Processing: In a precision – manufacturing facility, the VIBRO 200 – 595 – 002 – 011 is used to monitor the vibration of high – speed milling machines. It can detect even the slightest changes in vibration levels with an accuracy of ±0.1 m/s². This high – precision data processing has reduced the defect rate of the machined parts by 25%, as the system can adjust the machining parameters in real – time to compensate for vibration – induced errors.

4. Application Areas and Application Cases

  • Application Areas: The VIBRO 200 – 595 – 002 – 011 is applicable in industries such as manufacturing (automotive, aerospace, machinery), energy (power generation, oil & gas), and automation control (robotic manufacturing, CNC machining).
  • Application Case: In an automotive manufacturing plant, the VIBRO 200 – 595 – 002 – 011 was installed on the production line’s robotic arms. By continuously monitoring the vibration levels of the robotic arms, it could predict potential mechanical failures in advance. As a result, the plant was able to schedule maintenance proactively, reducing unplanned downtime by 30% and increasing the overall production efficiency by 15%.

5. Competitor Comparison

Compared to similar products on the market, the VIBRO 200 – 595 – 002 – 011 offers higher reliability, as evidenced by its long MTBF. Some competing products may have a shorter MTBF, leading to more frequent breakdowns and higher maintenance costs. In terms of integration, the VIBRO 200 – 595 – 002 – 011 provides a more user – friendly and efficient integration process. It has better – defined interfaces and more comprehensive documentation compared to some alternatives, making it easier to install and configure. Its high – accuracy data processing also gives it an edge, enabling more precise control and early detection of potential issues, which may be less accurate in other similar products.

6. Selection Suggestions

  • Compatibility: When choosing the VIBRO 200 – 595 – 002 – 011, ensure that it is fully compatible with your existing PLC system. Check the power supply requirements, interface types, and communication protocols. Since it is mainly for vibration – related monitoring, make sure the number of vibration – sensor – compatible inputs meets your needs. Also, verify that the communication protocols are supported by your PLC to ensure seamless data transfer.
  • Installation Environment: Consider the installation environment carefully. If the area has extreme temperatures, high humidity, or strong electromagnetic interference, ensure that appropriate protective measures are in place. For example, use a cooling system in high – temperature environments, a moisture – proof enclosure in high – humidity areas, or shielded cables to prevent electromagnetic interference.
  • Budget: Evaluate the cost of the VIBRO 200 – 595 – 002 – 011 in relation to your budget. Although it may have a relatively higher initial cost due to its superior features, the long – term benefits in terms of reliability, reduced downtime, and improved product quality can make it a cost – effective investment.

7. Precautions

  • Installation: Follow the installation instructions provided by the manufacturer meticulously. Ensure proper grounding of the VIBRO 200 – 595 – 002 – 011 to prevent electrical hazards. Make sure all connections, especially those related to vibration sensors, are secure to avoid signal loss or inaccurate readings.
  • Safety: Before performing any maintenance or repair work on the VIBRO 200 – 595 – 002 – 011, disconnect it from the power source. This will prevent the risk of electric shock.
  • Maintenance: Regularly inspect the VIBRO 200 – 595 – 002 – 011 for signs of wear, dust accumulation, or damage. Clean the device as needed, especially the sensor – connecting interfaces. Update the firmware regularly to ensure it functions optimally and can adapt to the latest industry standards.

Shanxi Runsheng Import & Export Co., Ltd. is your trusted partner. We provide the sales and technical support of VIBRO 200 – 595 – 002 – 011 and other automation spare parts. Please visit our website www.sxrsrobot.com or contact us, and we will serve you wholeheartedly.

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