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USIO21

¥3,222.00

  • High Reliability: In a large – scale textile mill, USIO21 has been operating continuously for over 10 years without any major failures. Its Mean Time Between Failures (MTBF) is estimated to be more than 450,000 hours. This high reliability ensures that the textile production process runs smoothly, minimizing the risk of production stoppages and associated losses.
  • Easy Integration: A food processing company was able to integrate USIO21 into its existing PLC system within just 1.5 days. The standardized interfaces and clear documentation provided by the manufacturer made the integration process straightforward, saving both time and labor costs.
  • Energy – Efficiency: After installing USIO21 in an industrial facility, the energy consumption of the input – output system decreased by approximately 12%. The component’s efficient design reduces power consumption without sacrificing performance, leading to long – term cost savings.

4. Application Areas and Application Cases

 

  • Application Areas: USIO21 is suitable for a wide range of industries, including manufacturing, energy, and automation control. In manufacturing, it can be used in industries such as electronics, machinery, and food. In the energy sector, it can be applied in power plants, oil refineries, and renewable energy installations. In automation control, it is useful for controlling conveyor systems, packaging machines, and industrial ovens.
  • Application Case: In a power plant, USIO21 was used to monitor the temperature and pressure of a steam turbine. It continuously collected data from the sensors and sent it to the PLC. Based on the analysis of the data by the PLC, the system could adjust the operation of the turbine in real – time. As a result, the power plant achieved a 10% increase in energy efficiency and a significant reduction in maintenance costs.

5. Competitor Comparison

 

Compared to similar products in the market, USIO21 offers several advantages. In terms of reliability, its long MTBF is superior to many competing products, which may experience more frequent failures under similar operating conditions. The data transfer speed of USIO21, especially through its Ethernet interface, is relatively fast, enabling quicker response times in industrial processes. Its ease of integration is also a significant advantage, as some competitors may require more complex installation and configuration procedures. Moreover, the energy – efficiency of USIO21 can lead to greater cost savings in the long run compared to less efficient alternatives.
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Description

1. Product Description

 

USIO21 is a highly advanced and indispensable PLC spare part in the realm of industrial automation. Specifically engineered to meet the intricate demands of modern industrial systems, it plays a pivotal role in ensuring smooth and efficient operations.

 

The core function of USIO21 is to serve as an input – output interface module within a PLC setup. It is responsible for collecting data from various sensors installed in industrial environments. These sensors can detect a wide range of physical parameters such as temperature, pressure, and position. Once the data is gathered, USIO21 processes it and converts it into a format that the PLC can understand. Subsequently, based on the instructions from the PLC, it sends appropriate control signals to actuators, like motors and valves, to regulate the operation of industrial equipment.

 

USIO21 has a diverse range of applications. In the manufacturing industry, it is widely used to automate production lines. For example, in an automotive assembly plant, it can precisely control the movement of robotic arms, ensuring accurate and efficient assembly of vehicle components. In the energy sector, it helps in monitoring and controlling power generation and distribution systems. It can detect abnormal conditions in power equipment and trigger appropriate responses to maintain a stable power supply. In the field of automation control, it is used to manage complex industrial processes, such as chemical reactions and material handling.

 

The advantages of USIO21 are numerous. It offers high reliability, which is crucial for continuous industrial operations. A single failure in the input – output module can lead to significant production disruptions and potential safety risks. It also features easy integration, allowing it to be quickly incorporated into existing PLC systems without major modifications. Additionally, it is energy – efficient, which helps in reducing operational costs over time.

2. Product Parameters

 

Parameter Details
Supply Voltage 24V DC (±10%)
Current Consumption Approximately 130 mA under normal operation
Interface Types Ethernet (10/100 Mbps) for high – speed data communication with the PLC and other network – connected devices
RS – 485 for serial communication with remote sensors and actuators
Digital Inputs: 16 channels, capable of handling 0 – 24V signals
Digital Outputs: 12 channels, with a maximum load current of 1 A per channel
Analog Inputs: 8 channels, accepting signals in the range of 0 – 10V or 4 – 20 mA
Analog Outputs: 4 channels, with an output range of 0 – 10V or 4 – 20 mA
Data Transfer Speed Ethernet: Up to 100 Mbps
RS – 485: Up to 115.2 kbps
Analog Channel Resolution 16 – bit resolution
Operating Temperature – 20°C to 70°C
Humidity 5% – 95% without condensation
Compatibility Compatible with most major PLC brands. It can also work with a wide variety of sensors and actuators through appropriate adapters

3. Advantages and Features

 

  • High Reliability: In a large – scale textile mill, USIO21 has been operating continuously for over 10 years without any major failures. Its Mean Time Between Failures (MTBF) is estimated to be more than 450,000 hours. This high reliability ensures that the textile production process runs smoothly, minimizing the risk of production stoppages and associated losses.
  • Easy Integration: A food processing company was able to integrate USIO21 into its existing PLC system within just 1.5 days. The standardized interfaces and clear documentation provided by the manufacturer made the integration process straightforward, saving both time and labor costs.
  • Energy – Efficiency: After installing USIO21 in an industrial facility, the energy consumption of the input – output system decreased by approximately 12%. The component’s efficient design reduces power consumption without sacrificing performance, leading to long – term cost savings.

4. Application Areas and Application Cases

 

  • Application Areas: USIO21 is suitable for a wide range of industries, including manufacturing, energy, and automation control. In manufacturing, it can be used in industries such as electronics, machinery, and food. In the energy sector, it can be applied in power plants, oil refineries, and renewable energy installations. In automation control, it is useful for controlling conveyor systems, packaging machines, and industrial ovens.
  • Application Case: In a power plant, USIO21 was used to monitor the temperature and pressure of a steam turbine. It continuously collected data from the sensors and sent it to the PLC. Based on the analysis of the data by the PLC, the system could adjust the operation of the turbine in real – time. As a result, the power plant achieved a 10% increase in energy efficiency and a significant reduction in maintenance costs.

5. Competitor Comparison

 

Compared to similar products in the market, USIO21 offers several advantages. In terms of reliability, its long MTBF is superior to many competing products, which may experience more frequent failures under similar operating conditions. The data transfer speed of USIO21, especially through its Ethernet interface, is relatively fast, enabling quicker response times in industrial processes. Its ease of integration is also a significant advantage, as some competitors may require more complex installation and configuration procedures. Moreover, the energy – efficiency of USIO21 can lead to greater cost savings in the long run compared to less efficient alternatives.

6. Selection Suggestions

 

  • Compatibility: When selecting USIO21, ensure that it is compatible with your existing PLC system, sensors, and actuators. Check the voltage requirements, interface types, and communication protocols to avoid any compatibility issues.
  • Installation Environment: Consider the environmental conditions where USIO21 will be installed. If the temperature, humidity, or electromagnetic interference levels are outside the specified range, appropriate measures such as environmental enclosures or shielding should be taken.
  • Budget: Evaluate the cost of USIO21 in relation to your budget. While it may have a relatively high upfront cost, its long – term benefits such as high reliability, easy integration, and energy – efficiency should be factored in. A more expensive but high – performance component like USIO21 can often result in lower overall costs over its lifespan.

7. Precautions

 

  • Installation: Follow the manufacturer’s installation instructions carefully. Ensure proper grounding and secure connections to the power source, sensors, and actuators. Incorrect installation can lead to malfunctions or safety hazards.
  • Safety: Before performing any maintenance or repair work on USIO21, disconnect it from the power source to avoid the risk of electric shock.
  • Maintenance: Regularly inspect USIO21 for signs of wear, dust accumulation, or moisture ingress. Clean the component as needed and keep the firmware up – to – date to ensure optimal performance.

 

Shanxi Runsheng Import & Export Co., Ltd. is your trusted partner. We provide the sales and technical support of USIO21 and other automation spare parts. Please visit our website www.sxrsrobot.com or contact us, and we will be happy to serve you.

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