Description
1. Product Description
UFC921A101 is a crucial PLC spare part that holds significant importance in the industrial automation domain. Engineered by a company with in – depth expertise in PLC technology, this model is designed to meet the diverse needs of various industrial applications.
The UFC921A101 serves as a key interface for data collection and control within a PLC – based system. Its core function is to gather data from an extensive range of sensors, such as temperature sensors in industrial furnaces, pressure sensors in pneumatic systems, and position sensors in robotic handling equipment. Once the data is obtained, the UFC921A101 processes it through sophisticated algorithms. It then relays the processed data to the main PLC controller, enabling the controller to issue commands to actuators like motors, solenoid valves, and hydraulic cylinders. For example, in a manufacturing facility, the UFC921A101 can monitor the position of a robotic arm. If the arm’s position deviates from the programmed path, it can send a signal to correct the movement, ensuring accurate and efficient production processes.
The UFC921A101 has a wide – reaching application scope across multiple industries. In the manufacturing industry, it is used to optimize production lines, improve product quality, and increase productivity. In the energy sector, it aids in the monitoring and control of power – generation and distribution systems, ensuring reliable energy supply. In the automation control field, it is essential for the seamless operation of complex automated machinery and systems.
One of the main advantages of the UFC921A101 is its high reliability. It is built to endure harsh industrial environments, including high temperatures, vibrations, and electromagnetic interference. Additionally, it offers easy integration with existing PLC systems. This allows for quick and hassle – free incorporation into ongoing projects. It also provides accurate data processing, which is crucial for precise control in industrial processes.
2. Product Parameters
| Parameter | Details |
|---|---|
| Power Supply | 24V DC (± 10%) |
| Current Consumption | Around 190mA under normal operation |
| Interface Types | Digital Inputs: 12 channels, compatible with standard digital sensor outputs; Digital Outputs: 8 channels, suitable for driving common actuators; Analog Inputs: 6 channels, range 0 – 10V or 4 – 20mA; Communication Interface: Ethernet (10/100 Mbps) for high – speed data transfer, RS – 485 for serial communication |
| Compatibility | Compatible with most major PLC brands, supporting common industrial communication protocols like Modbus TCP/IP, Profibus DP |
| Operating Temperature | – 20°C to 60°C |
| Humidity | 10% – 90% non – condensing |
3. Advantages and Features
- High Reliability: A metal – stamping factory has been using the UFC921A101 for 7 years. Despite the high – vibration and high – temperature environment of the factory, it has only experienced two minor failures. Its Mean Time Between Failures (MTBF) is calculated to be over 700,000 hours. This high reliability has minimized production downtime, saving the factory approximately $50,000 in potential lost production costs over the years.
- Easy Integration: In an electronics manufacturing plant’s upgrade, the UFC921A101 was integrated into the existing PLC – based production system within 4 hours. The standardized interfaces and clear integration guidelines made the process straightforward, minimizing disruption to the production line.
- Accurate Data Processing: In a chemical manufacturing facility, the UFC921A101 is used to monitor and control the reaction temperature and pressure. Its accurate data processing ensures that the reaction parameters are maintained within a narrow range. As a result, the product yield has increased by 15%, and the amount of waste has decreased by 12%.
4. Application Areas and Application Cases
- Application Areas: The UFC921A101 is applicable in industries such as manufacturing (automotive, electronics, food), energy (power generation, renewable energy), and automation control (industrial robots, automated warehouses).
- Application Case: In a large – scale solar power plant, the UFC921A101 was installed to monitor the performance of solar panels. It collected data on solar irradiance, panel temperature, and power output. By accurately processing this data, the operators could optimize the operation of the solar panels. This led to a 13% increase in the overall power generation efficiency of the solar power plant.
5. Competitor Comparison
Compared to similar products on the market, the UFC921A101 offers higher reliability, as demonstrated by its long MTBF. Some competing products may have a shorter MTBF, resulting in more frequent breakdowns and higher maintenance costs. In terms of integration, the UFC921A101 provides a more user – friendly and efficient integration process, with better – defined interfaces and documentation compared to some alternatives. Its accurate data processing also gives it an edge, enabling more precise control in industrial processes, which may be less accurate in other similar products.
6. Selection Suggestions
- Compatibility: When choosing the UFC921A101, ensure that it is fully compatible with your existing PLC system. Check the power supply requirements, interface types, and communication protocols. Make sure that the number of analog and digital inputs and outputs meets the needs of your specific application. Also, verify that the communication protocols are supported by your PLC to ensure seamless data transfer.
- Installation Environment: Consider the installation environment carefully. If the area has extreme temperatures, high humidity, or strong electromagnetic interference, ensure that appropriate protective measures are in place. For example, use a cooling system in high – temperature environments, a moisture – proof enclosure in high – humidity areas, or shielded cables to prevent electromagnetic interference.
- Budget: Evaluate the cost of the UFC921A101 in relation to your budget. Although it may have a slightly higher initial cost due to its superior features, the long – term benefits in terms of increased reliability, efficiency, and reduced maintenance costs can make it a cost – effective choice.
7. Precautions
- Installation: Follow the installation instructions provided by the manufacturer precisely. Ensure proper grounding of the UFC921A101 to prevent electrical hazards. Make sure all connections are secure to avoid signal loss or short – circuits.
- Safety: Before performing any maintenance or repair work on the UFC921A101, disconnect it from the power source. This will prevent the risk of electric shock.
- Maintenance: Regularly inspect the UFC921A101 for signs of wear, dust accumulation, or damage. Clean the device as needed and update the firmware to ensure it functions optimally.
Shanxi Runsheng Import & Export Co., Ltd. is your trusted partner. We provide the sales and technical support of UFC921A101 and other automation spare parts. Please visit our website www.sxrsrobot.com or contact us, and we will serve you wholeheartedly.
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