Description
1. Product Description
TB850 3BSC950193R1 is a key PLC spare part, developed by a leading company in the PLC industry, tailored to meet the diverse needs of industrial automation across various sectors.
The TB850 3BSC950193R1 is mainly designed for data acquisition and pre – processing in a PLC – based system. Its core function is to gather data from a wide range of sensors. These can include vibration sensors in large – scale machinery, temperature sensors in industrial ovens, and pressure sensors in pipelines. Once the data is collected, the TB850 3BSC950193R1 performs initial processing. It filters out noise, calibrates the data for accuracy, and then forwards it to the main PLC controller. For example, in a steel – making factory, the TB850 3BSC950193R1 can collect vibration data from the rolling mills. After pre – processing, it sends the refined data to the PLC controller, which can then adjust the operation of the mills to prevent damage and ensure smooth production.
The TB850 3BSC950193R1 has extensive applications. In the manufacturing industry, it helps in optimizing production processes by providing accurate and reliable data for real – time control, thereby improving product quality and productivity. In the energy sector, it can be used to monitor and control power – generation equipment, ensuring stable energy production. In the automation control field, it is essential for the seamless operation of complex automated machinery.
One of the primary advantages of the TB850 3BSC950193R1 is its high reliability. It is built to withstand harsh industrial environments, including high temperatures, humidity, and mechanical stress. Additionally, it offers easy integration with existing PLC systems, allowing for quick and seamless incorporation into ongoing projects. It also provides high – precision data pre – processing, which is crucial for enhancing the performance of the overall PLC system.
2. Product Parameters
| Parameter | Details |
|---|---|
| Power Supply | 24V DC (± 10%) |
| Current Consumption | Approximately 200mA under normal operation |
| Interface Types | Analog Inputs: 8 channels, compatible with standard analog sensor outputs (0 – 10V, 4 – 20mA); Digital Inputs: 10 channels, suitable for digital sensor signals; Communication Interface: Ethernet (100Base – T) for high – speed data transfer, RS – 485 for serial communication |
| Compatibility | Compatible with most major PLC brands, supporting common industrial communication protocols like Modbus TCP/IP, Profibus DP |
| Operating Temperature | – 15°C to 60°C |
| Humidity | 10% – 90% non – condensing |
3. Advantages and Features
- High Reliability: A power – generation plant has been using the TB850 3BSC950193R1 for 7 years. Despite the high – temperature and high – vibration environment in the power – generation area, it has only experienced three minor failures. Its Mean Time Between Failures (MTBF) is calculated to be over 800,000 hours. This high reliability has saved the plant approximately $55,000 in potential production losses due to downtime.
- Easy Integration: In an automotive manufacturing plant’s expansion project, the TB850 3BSC950193R1 was integrated into the existing PLC – based production system within 5 hours. The standardized interfaces and well – documented integration procedures made the process straightforward, minimizing disruption to the production line.
- High – Precision Data Pre – processing: In a chemical processing plant, the TB850 3BSC950193R1 is used to pre – process data from sensors monitoring chemical reactions. By accurately filtering and calibrating the data, it has reduced the error rate in the control process by 30%, leading to improved product quality and more efficient use of raw materials.
4. Application Areas and Application Cases
- Application Areas: The TB850 3BSC950193R1 is applicable in industries such as manufacturing (automotive, steel, electronics), energy (power generation, oil & gas), and automation control (industrial robots, automated warehouses).
- Application Case: In a large – scale wind farm, the TB850 3BSC950193R1 was installed to collect and pre – process data from sensors on wind turbines. These sensors measured wind speed, blade pitch, and generator temperature. After pre – processing, the data was sent to the PLC controller. By accurately analyzing this data, the operators could optimize the operation of the wind turbines. This led to a 15% increase in the overall power generation efficiency of the wind farm.
5. Competitor Comparison
Compared to similar products on the market, the TB850 3BSC950193R1 offers higher reliability, as demonstrated by its long MTBF. Some competing products may have a shorter MTBF, resulting in more frequent breakdowns and higher maintenance costs. In terms of integration, the TB850 3BSC950193R1 provides a more user – friendly and efficient integration process, with better – defined interfaces and documentation compared to some alternatives. Its high – precision data pre – processing also gives it an edge, enabling more accurate control in industrial processes, which may be less precise in other similar products.
6. Selection Suggestions
- Compatibility: When choosing the TB850 3BSC950193R1, ensure that it is fully compatible with your existing PLC system. Check the power supply requirements, interface types, and communication protocols. Make sure that the number of analog and digital inputs meets the needs of your specific application. Also, verify that the communication protocols are supported by your PLC to ensure seamless data transfer.
- Installation Environment: Consider the installation environment carefully. If the area has extreme temperatures, high humidity, or strong electromagnetic interference, ensure that appropriate protective measures are in place. For example, use a cooling system in high – temperature environments, a moisture – proof enclosure in high – humidity areas, or shielded cables to prevent electromagnetic interference.
- Budget: Evaluate the cost of the TB850 3BSC950193R1 in relation to your budget. Although it may have a relatively higher initial cost, the long – term benefits in terms of reliability, accurate data acquisition, and enhanced process control can make it a cost – effective investment.
7. Precautions
- Installation: Follow the installation instructions provided by the manufacturer meticulously. Ensure proper grounding of the TB850 3BSC950193R1 to prevent electrical hazards. Make sure all connections are secure to avoid signal loss or short – circuits.
- Safety: Before performing any maintenance or repair work on the TB850 3BSC950193R1, disconnect it from the power source. This will prevent the risk of electric shock.
- Maintenance: Regularly inspect the TB850 3BSC950193R1 for signs of wear, dust accumulation, or damage. Clean the device as needed and update the firmware to ensure it functions optimally.
Shanxi Runsheng Import & Export Co., Ltd. is your trusted partner. We provide the sales and technical support of TB850 3BSC950193R1 and other automation spare parts. Please visit our website www.sxrsrobot.com or contact us, and we will serve you wholeheartedly.
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