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PW01

¥3,262.00

  • Easy Integration: In an automotive manufacturing plant’s upgrade project, the PW01 was integrated into the existing PLC – based production system within 3.5 hours. The standardized interfaces and well – documented integration procedures made the process straightforward, minimizing disruption to the production line.
  • Fast and Accurate Signal Processing: In a food processing factory, the PW01 is used to monitor and control the filling level of food containers. It can process signals and send control commands within 10 milliseconds, ensuring accurate filling. As a result, the amount of product waste due to over – filling or under – filling has decreased by 22%, leading to significant cost savings.

4. Application Areas and Application Cases

 

  • Application Areas: The PW01 is applicable in industries such as manufacturing (automotive, electronics, food & beverage), energy (power generation, renewable energy), and automation control (industrial robots, automated warehouses).
  • Application Case: In a large – scale solar power plant, the PW01 was installed to monitor the performance of solar panels. It collected data on solar irradiance, panel temperature, and power output. By accurately and rapidly processing this data, the operators could optimize the operation of the solar panels. This led to a 13% increase in the overall power generation efficiency of the solar power plant.

5. Competitor Comparison

 

Compared to similar products on the market, the PW01 offers higher reliability, as demonstrated by its long MTBF. Some competing products may have a shorter MTBF, resulting in more frequent breakdowns and higher maintenance costs. In terms of integration, the PW01 provides a more user – friendly and efficient integration process, with better – defined interfaces and documentation compared to some alternatives. Its fast and accurate signal processing also gives it an edge, enabling more precise and timely control in industrial processes, which may be less accurate in other similar products.
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Description

1. Product Description

 

PW01 is a vital PLC spare part, developed to meet the diverse and complex demands of industrial automation. Engineered by a company with a solid reputation in the PLC industry, this model is designed to play a crucial role in ensuring the efficient operation of various industrial systems.

 

The PW01 serves as a specialized input – output interface within a PLC – based system. Its core function is to facilitate the seamless transfer of data between sensors, actuators, and the main PLC controller. It can receive a wide array of signals from different types of sensors. For example, it can gather temperature data from thermal sensors in industrial ovens, pressure data from pressure sensors in pipelines, and position data from proximity sensors in robotic arms. Once the PW01 receives these signals, it processes and conditions them to make them suitable for the PLC controller. On the output side, it takes control signals from the controller and accurately relays them to the corresponding actuators, such as motors, valves, or solenoids. In a manufacturing plant, the PW01 can monitor the temperature of a production process. If the temperature deviates from the set value, it sends the data to the PLC controller. The controller then sends a command to the PW01, which activates a cooling system actuator to bring the temperature back to normal.

 

The PW01 has extensive applications across multiple industries. In the manufacturing industry, it helps optimize production processes by enabling precise control and monitoring, leading to improved product quality and increased productivity. In the energy sector, it can be used to monitor and control power – generation and distribution systems, ensuring stable energy supply. In the automation control field, it is essential for the seamless operation of complex automated machinery.

 

One of the key advantages of the PW01 is its high reliability. It is built to withstand harsh industrial environments, including high temperatures, humidity, and mechanical vibrations. Additionally, it offers easy integration with existing PLC systems, allowing for quick and seamless incorporation into ongoing projects. It also provides fast and accurate signal processing, which is crucial for real – time control in industrial processes.

2. Product Parameters

 

Parameter Details
Power Supply 24V DC (± 10%)
Current Consumption Approximately 120mA under normal operation
Interface Types Digital Inputs: 10 channels, compatible with standard digital sensor outputs; Digital Outputs: 8 channels, suitable for driving common actuators; Analog Inputs: 4 channels, range 0 – 10V or 4 – 20mA; Communication Interface: Ethernet (100Base – T) for high – speed data transfer, RS – 485 for serial communication
Compatibility Compatible with most major PLC brands, supporting common industrial communication protocols like Modbus TCP/IP, Profibus DP
Operating Temperature – 20°C to 60°C
Humidity 10% – 90% non – condensing

3. Advantages and Features

 

  • High Reliability: A paper – making factory has been using the PW01 for 6 years. Despite the high – humidity and high – temperature environment in the paper – drying area, it has only experienced two minor failures. Its Mean Time Between Failures (MTBF) is calculated to be over 750,000 hours. This high reliability has saved the factory approximately $45,000 in potential production losses due to downtime.
  • Easy Integration: In an automotive manufacturing plant’s upgrade project, the PW01 was integrated into the existing PLC – based production system within 3.5 hours. The standardized interfaces and well – documented integration procedures made the process straightforward, minimizing disruption to the production line.
  • Fast and Accurate Signal Processing: In a food processing factory, the PW01 is used to monitor and control the filling level of food containers. It can process signals and send control commands within 10 milliseconds, ensuring accurate filling. As a result, the amount of product waste due to over – filling or under – filling has decreased by 22%, leading to significant cost savings.

4. Application Areas and Application Cases

 

  • Application Areas: The PW01 is applicable in industries such as manufacturing (automotive, electronics, food & beverage), energy (power generation, renewable energy), and automation control (industrial robots, automated warehouses).
  • Application Case: In a large – scale solar power plant, the PW01 was installed to monitor the performance of solar panels. It collected data on solar irradiance, panel temperature, and power output. By accurately and rapidly processing this data, the operators could optimize the operation of the solar panels. This led to a 13% increase in the overall power generation efficiency of the solar power plant.

5. Competitor Comparison

 

Compared to similar products on the market, the PW01 offers higher reliability, as demonstrated by its long MTBF. Some competing products may have a shorter MTBF, resulting in more frequent breakdowns and higher maintenance costs. In terms of integration, the PW01 provides a more user – friendly and efficient integration process, with better – defined interfaces and documentation compared to some alternatives. Its fast and accurate signal processing also gives it an edge, enabling more precise and timely control in industrial processes, which may be less accurate in other similar products.

6. Selection Suggestions

 

  • Compatibility: When choosing the PW01, ensure that it is fully compatible with your existing PLC system. Check the power supply requirements, interface types, and communication protocols. Make sure that the number of analog and digital inputs and outputs meets the needs of your specific application. Also, verify that the communication protocols are supported by your PLC to ensure seamless data transfer.
  • Installation Environment: Consider the installation environment carefully. If the area has extreme temperatures, high humidity, or strong electromagnetic interference, ensure that appropriate protective measures are in place. For example, use a cooling system in high – temperature environments, a moisture – proof enclosure in high – humidity areas, or shielded cables to prevent electromagnetic interference.
  • Budget: Evaluate the cost of the PW01 in relation to your budget. Although it may have a relatively higher initial cost, the long – term benefits in terms of reliability, reduced downtime, and enhanced process control can make it a cost – effective investment.

7. Precautions

 

  • Installation: Follow the installation instructions provided by the manufacturer meticulously. Ensure proper grounding of the PW01 to prevent electrical hazards. Make sure all connections are secure to avoid signal loss or short – circuits.
  • Safety: Before performing any maintenance or repair work on the PW01, disconnect it from the power source. This will prevent the risk of electric shock.
  • Maintenance: Regularly inspect the PW01 for signs of wear, dust accumulation, or damage. Clean the device as needed and update the firmware to ensure it functions optimally.

 

Shanxi Runsheng Import & Export Co., Ltd. is your trusted partner. We provide the sales and technical support of PW01 and other automation spare parts. Please visit our website www.sxrsrobot.com or contact us, and we will serve you wholeheartedly.

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