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PR9268201-000

¥2,352.00

4. Application Areas and Application Cases

 

  • Application Areas: The PR9268201 – 000 is widely used in the manufacturing industry, especially in sectors where rotating machinery is crucial, such as automotive, aerospace, and machinery manufacturing. In the energy sector, it can be found in power plants, oil refineries, and gas – processing plants. It also has applications in the mining industry for monitoring heavy – duty equipment.
  • Application Case: In a large – scale paper manufacturing plant, the PR9268201 – 000 was used to monitor the vibration of paper – making machines. By continuously receiving data from vibration sensors, it could detect early signs of misalignment or component wear. Based on the analysis, it sent control signals to adjust the machine’s operation or schedule maintenance. As a result, the lifespan of the paper – making machines increased by 25%, and the quality of the paper produced improved due to more stable machine operation.

5. Comparison with Competitors

 

Compared to similar products in the market, the PR9268201 – 000 offers a higher level of reliability, as demonstrated by its long MTBF. Some competing products may have a shorter lifespan under similar operating conditions. In terms of integration, its compatibility with the same – brand PLC systems gives it an edge. It can be integrated more easily and quickly, reducing the time and effort required for system implementation. Also, its precise and sensitive signal processing capabilities provide a competitive advantage in applications where early detection of equipment issues is essential. Some competing products may have lower sensitivity or precision, which could lead to delayed detection and potential production inefficiencies.
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Description

1. Product Description

 

The PR9268201 – 000 is a significant PLC spare part designed to meet the diverse needs of industrial automation and control systems. This component, potentially from a well – established brand, is a key enabler for enhancing the performance and functionality of PLC – based setups across various industries.

 

The PR9268201 – 000 serves as a specialized sensor interface and control module within the PLC system. Its core function is to accurately detect and process signals from specific sensors. For example, in a manufacturing plant, it can receive input from vibration sensors on rotating machinery. These sensors are crucial for monitoring the health and performance of the equipment. The PR9268201 – 000 then processes these vibration signals, analyzing factors such as amplitude, frequency, and phase. Based on the processed data, it sends out control signals to actuators. This could involve adjusting the speed of a motor or triggering an alarm if abnormal vibration levels are detected. By doing so, it helps in preventing equipment failures, ensuring smooth production processes, and maintaining product quality.

 

One of the key advantages of the PR9268201 – 000 is its high reliability. Constructed with high – quality materials and advanced manufacturing techniques, it can withstand harsh industrial conditions. These include exposure to high temperatures, humidity, and electromagnetic interference. It also offers excellent compatibility with a wide range of PLC systems, especially those from the same brand family. This makes integration into existing automation setups relatively seamless. Additionally, the PR9268201 – 000 provides precise and sensitive signal processing, enabling early detection of potential equipment issues.

2. Product Parameters

 

Parameter Details
Supply Voltage 24V DC (±10%)
Current Consumption Approximately 150mA under normal operation
Interface Types Analog Input: Specifically designed for vibration sensor input, accepting signals in a specific frequency range (e.g., 0 – 10kHz) and amplitude range (e.g., 0 – 100mV)
Digital Output: Multiple channels (e.g., 4 channels), capable of driving loads up to 0.5A per channel
Communication Interfaces: RS – 485 for serial communication, Ethernet for high – speed data transfer
Compatibility Compatible with many PLC systems from the same brand series, with some limited compatibility with other systems via proper adapters
Operating Temperature – 20°C to 60°C
Humidity Range 10% – 90% non – condensing

3. Advantages and Features

 

  • High Reliability: In a large – scale power generation plant, the PR9268201 – 000 has been operating continuously for over 8 years with only routine maintenance. Its Mean Time Between Failures (MTBF) is estimated to be around 150,000 hours. This long – term reliable operation has minimized production disruptions. For instance, in the operation of turbines, any failure in the PR9268201 – 000 could lead to undetected vibration – related issues, potentially resulting in turbine breakdowns. The PR9268201 – 000’s reliability has prevented such problems, saving the power plant approximately $100,000 in potential losses due to downtime.
  • Easy Integration: In an automotive manufacturing plant’s upgrade project, integrating the PR9268201 – 000 into the existing PLC – based production line monitoring system took only 2 days. Its well – defined interfaces and compatibility with the plant’s system allowed for seamless connection with other components in the system.
  • Precise and Sensitive Signal Processing: With a signal detection sensitivity of up to 0.1mV and a frequency resolution of 0.1Hz, the PR9268201 – 000 can accurately detect even minor changes in vibration signals. In a machinery manufacturing plant, this enabled early detection of bearing wear in motors, allowing for timely maintenance and reducing the risk of unexpected breakdowns by 30%.

4. Application Areas and Application Cases

 

  • Application Areas: The PR9268201 – 000 is widely used in the manufacturing industry, especially in sectors where rotating machinery is crucial, such as automotive, aerospace, and machinery manufacturing. In the energy sector, it can be found in power plants, oil refineries, and gas – processing plants. It also has applications in the mining industry for monitoring heavy – duty equipment.
  • Application Case: In a large – scale paper manufacturing plant, the PR9268201 – 000 was used to monitor the vibration of paper – making machines. By continuously receiving data from vibration sensors, it could detect early signs of misalignment or component wear. Based on the analysis, it sent control signals to adjust the machine’s operation or schedule maintenance. As a result, the lifespan of the paper – making machines increased by 25%, and the quality of the paper produced improved due to more stable machine operation.

5. Comparison with Competitors

 

Compared to similar products in the market, the PR9268201 – 000 offers a higher level of reliability, as demonstrated by its long MTBF. Some competing products may have a shorter lifespan under similar operating conditions. In terms of integration, its compatibility with the same – brand PLC systems gives it an edge. It can be integrated more easily and quickly, reducing the time and effort required for system implementation. Also, its precise and sensitive signal processing capabilities provide a competitive advantage in applications where early detection of equipment issues is essential. Some competing products may have lower sensitivity or precision, which could lead to delayed detection and potential production inefficiencies.

6. Selection Suggestions

 

  • Compatibility: Ensure that your existing PLC system is from the same brand series or has the necessary compatibility with the PR9268201 – 000. Check the communication protocols, voltage requirements, and interface types of your current setup. If you plan to expand or upgrade your system in the future, consider the long – term compatibility as well.
  • Installation Environment: Take into account the operating temperature and humidity of the installation location. If the environment is close to the extreme limits of the specified range, proper measures like cooling, heating, or humidity control may be required. Also, be aware of potential electromagnetic interference and ensure proper shielding, especially when dealing with sensitive vibration sensor signals.
  • Budget: While the PR9268201 – 000 offers high – quality performance, compare its cost with your budget. Consider the long – term cost – effectiveness, including potential savings from reduced production downtime, increased equipment lifespan, and lower maintenance costs.

7. Precautions

 

  • Installation: Follow the detailed installation instructions provided by the manufacturer. Ensure proper grounding to prevent electrical interference, especially when connecting the vibration sensor input. When connecting the communication and output interfaces, make sure the connections are secure to avoid signal loss or incorrect data transfer.
  • Safety: Before any installation, maintenance, or repair work, turn off the power supply to avoid the risk of electric shock.
  • Maintenance: Regularly inspect the PR9268201 – 000 for any signs of physical damage, overheating, or loose connections. Clean the component to remove dust and debris. Check for software updates provided by the manufacturer to keep the component operating at its optimal performance.

 

Shanxi Runsheng Import and Export Co., Ltd. is your reliable partner. We provide sales and technical support for PR9268201 – 000 and other automation spare parts. Please visit our website www.sxrsrobot.com or contact us, and we will be happy to serve you.

 

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