Description
Actual Case
In an automotive manufacturing plant’s assembly line, PM150 3BSE003641R1 is used for precise counting of components. It accurately records the number of parts passing through a certain position on the conveyor belt through its counting function, ensuring that the right number of components are used in each production process. For example, when assembling car engines, it counts the number of piston rings, cylinders, etc., and sends signals to the control system. If the count is incorrect, the system will issue an alarm to prompt workers to check and adjust, thus improving production efficiency and product quality.
Uses
- Industrial Automation Counting: It is widely used in various industrial production lines to count products, parts, and the number of operations of equipment, providing accurate data support for production management and quality control.
- Process Control Monitoring: In chemical, pharmaceutical and other process industries, it can be used to monitor the number of times of certain processes, such as the number of times of valve opening and closing, the number of stirring of reaction kettles, etc., to ensure the accuracy and stability of the process.
Weight and Dimensions
- Weight: The weight of PM150 3BSE003641R1 is relatively light, usually about 0.5 to 1 kg, which is convenient for installation and maintenance, and will not cause excessive load on the installation position.
- Dimensions: Its dimensions are generally about 100mm in length, 80mm in width and 50mm in height. The compact size allows it to be easily installed in various control cabinets and equipment with limited space.
Characteristics
- High Counting Accuracy: It can achieve high – precision counting with an accuracy error of within ±1 count even in high – speed production lines, ensuring the accuracy of production data.
- Wide Input Voltage Range: It can work stably in the input voltage range of 100 – 240V AC, 50/60Hz, adapting to different power supply environments and improving the universality of use.
- Multiple Communication Interfaces: It is equipped with Ethernet, RS485 and other communication interfaces, which can be easily connected with PLC, computer and other devices to realize data transmission and remote control.
Stability and Reliability
- High – quality Components: High – quality electronic components are used, which have strong anti – interference ability and can work stably in harsh industrial environments with high temperature, high humidity and strong electromagnetic interference.
- Redundant Design: Some models have redundant power supply and communication interfaces. When the main power supply or communication channel fails, the redundant part can take over immediately to ensure continuous operation.
- Error Self – diagnosis and Alarm: It has a built – in error self – diagnosis function. It can continuously monitor its own working status. When an abnormal situation such as a counting error or a communication fault is detected, it will immediately issue an alarm and record the error information for easy troubleshooting.
Parameter Specifications
- Counting Range: The counting range can reach from 0 to 99999999, which can meet the counting needs of different production scales.
- Input Signal Type: It can receive various input signals such as pulse signals, switch signals, etc. The pulse signal frequency can reach 100KHz or more.
- Output Mode: It has relay output, transistor output and other modes, which can drive different loads and control the action of subsequent equipment.
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