Description
1. Product Description
MKD090B-047-GG0-KN (www.sxrsrobot.com) is a notable PLC spare part, specifically a servo motor, from a well – respected brand in the industrial automation field. This component is designed to provide precise motion control within Programmable Logic Controller (PLC) systems, enhancing the overall performance and accuracy of industrial processes.
The core function of the MKD090B-047-GG0-KN is to convert electrical energy into mechanical motion with high precision. It receives control signals from the PLC system, which determine the speed, position, and torque of the motor. The motor then drives various mechanical components such as conveyor belts, robotic arms, or machine tools, ensuring smooth and accurate operation.
In industrial applications, the MKD090B-047-GG0-KN is used for a wide range of tasks that require precise motion control. In the manufacturing industry, it can be employed to control the movement of parts during assembly operations, improving product quality and production efficiency. In the packaging industry, it helps in accurately positioning products for packaging, reducing waste and increasing productivity.
The advantages of the MKD090B-047-GG0-KN are quite remarkable. It offers high reliability, with a robust construction that can withstand continuous operation and harsh industrial environments. Its high precision motion control capabilities enable it to achieve accurate positioning and speed regulation, which is crucial for high-quality production. Additionally, the MKD090B-047-GG0-KN is relatively easy to integrate with existing PLC systems and other automation components, reducing the complexity and cost of system upgrades.
2. Product Parameters
| Parameter | Details |
|---|---|
| Rated Power | 2.2 kW |
| Rated Voltage | 400 V AC (±10%) |
| Rated Current | 5.5 A |
| Rated Speed | 3000 rpm |
| Torque | 7 Nm (rated) |
| Maximum Torque | 21 Nm |
| Encoder Type | Incremental encoder (2048 pulses per revolution) |
| Interface Types | Sercos interface, Profibus DP, CANopen |
| Data Transmission Speed (Sercos) | Up to 100 Mbps |
| Data Transmission Speed (Profibus DP) | Up to 12 Mbps |
| Data Transmission Speed (CANopen) | Up to 1 Mbps |
| Operating Temperature Range | -20°C to 60°C |
| Humidity | 5% – 95% (non-condensing) |
| Compatibility | Compatible with a variety of PLC systems and servo controllers that support the relevant communication interfaces |
| Protection Class | IP65 |
3. Advantages and Features
- High Reliability: In a large-scale automotive manufacturing plant, the MKD090B-047-GG0-KN has been in continuous operation for over 6 years without any major failures. The Mean Time Between Failures (MTBF) is estimated to be more than 60,000 hours, ensuring the stable operation of the production line and minimizing production interruptions.
- High Precision Motion Control: A precision machinery manufacturing company used the MKD090B-047-GG0-KN in its CNC machine tools. Thanks to its high-precision encoder and advanced control algorithms, the machine tools were able to achieve a positioning accuracy of ±0.01 mm, significantly improving the quality of the machined parts.
- Easy Integration: An electronics manufacturing company upgraded its assembly line automation. The MKD090B-047-GG0-KN was easily integrated into the existing PLC system with the help of its Sercos interface. The integration process was completed within 2 days, allowing the company to quickly resume production with enhanced automation capabilities.
4. Application Areas and Case Studies
- Application Areas: The MKD090B-047-GG0-KN is suitable for multiple industries, including manufacturing (automotive, electronics, machinery), packaging, and robotics. It can be used in scenarios such as precision assembly, material handling, and motion control of automated machinery.
- Case Study: In a packaging plant, the MKD090B-047-GG0-KN was used to control the movement of the packaging machine’s conveyor belt. It received signals from the PLC system to adjust the speed and position of the belt according to the packaging requirements. As a result, the packaging speed increased by 25%, and the error rate in product positioning decreased by 30%, leading to higher productivity and lower waste.
5. Comparison with Competitors
Compared with similar products in the market, the MKD090B-047-GG0-KN has several advantages. In terms of reliability, many competing products have a shorter MTBF, which means more frequent maintenance and potential production disruptions. Regarding precision, the MKD090B-047-GG0-KN offers higher positioning accuracy and better speed regulation. Its wide range of interface options also gives it an edge over some competitors, as it can be more easily integrated into different existing automation systems.
6. Selection Recommendations
- Compatibility: When selecting the MKD090B-047-GG0-KN, ensure that it is compatible with your existing PLC system and servo controller. Check the interface types and communication protocols supported by your devices to ensure seamless integration. Also, consider the power and torque requirements of your application to ensure that the motor can meet the operational needs.
- Installation Environment: Take into account the environmental conditions where the MKD090B-047-GG0-KN will be installed. If it is in a harsh environment with high temperatures, humidity, or dust, appropriate protective measures such as enclosures should be taken. Ensure proper grounding and cable management to avoid electrical interference.
- Budget: Although the MKD090B-047-GG0-KN may have a relatively higher initial cost compared to some other products, its long-term benefits such as high reliability, precision, and ease of integration can lead to significant cost savings. Consider the total cost of ownership, including installation, maintenance, and potential production losses due to downtime, when making your budget decision.
7. Precautions
- Installation: Follow the installation instructions carefully. Incorrect installation may lead to malfunctions or even damage to the motor. Ensure that all cables are properly connected and secured, and that the motor is installed in a stable and well-ventilated location.
- Safety: When working with the MKD090B-047-GG0-KN, always follow safety regulations. Turn off the power supply before performing any maintenance or configuration work to avoid electric shock. Also, be cautious when handling the motor to prevent physical injury.
- Maintenance: Regularly check the MKD090B-047-GG0-KN for any signs of wear or damage. Clean the motor to remove dust and debris, especially if it is operating in a dusty environment. Lubricate the moving parts as per the manufacturer’s recommendations. Update the motor’s firmware periodically to ensure compatibility with new software standards and to improve its performance.
Shanxi Runsheng Import and Export Co., Ltd. is your reliable partner. We provide sales and technical support for MKD090B-047-GG0-KN and other automation spare parts. Please visit our website www.sxrsrobot.com or contact us, and we will serve you wholeheartedly
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