IPMC7616E-002

Description

Parameter Specifications

1. Power Supply
   The IPMC7616E – 002 typically operates on a 24V DC power supply. The power consumption is around 12 – 16W, ensuring energy – efficient operation for long – term use in industrial environments.
2. Processor and Memory
   • It is equipped with a high – performance processor capable of handling complex data processing tasks. The exact clock speed is optimized for real – time control applications, providing quick response to input signals.
   • The module has 128 MB of RAM for storing and processing real – time data during operation. There is also 32 MB of non – volatile flash memory, used for storing the operating system, control programs, and configuration data.
3. Input/Output Channels
   • Digital Inputs: There are 16 digital input channels. These inputs can interface with a wide range of digital sensors such as proximity sensors, limit switches, and photoelectric sensors. The input voltage range is 18 – 30V DC.
   • Digital Outputs: It offers 16 digital output channels. Each output channel can handle a resistive load of up to 2A and an inductive load of up to 1A, suitable for controlling relays, solenoid valves, and small – sized motors.
   • Analog Inputs and Outputs: The IPMC7616E – 002 supports 8 analog input channels and 4 analog output channels. The analog inputs can accept signals in common ranges like 0 – 10V or 4 – 20mA for measuring parameters such as temperature, pressure, and flow rate. The analog outputs can provide corresponding control signals for actuators.
4. Communication Interface
   The module supports multiple communication interfaces. It has Ethernet ports for high – speed network communication, allowing it to connect to other devices in an industrial network. It also supports communication protocols such as Modbus TCP/RTU and EtherNet/IP, which enable seamless integration with a wide range of industrial equipment, including Programmable Logic Controllers (PLCs), Human – Machine Interfaces (HMIs), and Supervisory Control and Data Acquisition (SCADA) systems.

Uses

1. Industrial Automation
   In manufacturing plants, the IPMC7616E – 002 can be used as a central control unit for production lines. It can receive data from various sensors on the production line, process the information, and send control signals to actuators to ensure the smooth and efficient operation of the manufacturing process. For example, it can control the movement of robotic arms, the start/stop of conveyor belts, and the operation of processing machines.
2. Building Automation
   In commercial buildings, it can manage building systems such as lighting, ventilation, and air – conditioning. By connecting to environmental sensors and occupancy sensors, it can adjust the operation of these systems to optimize energy consumption and provide a comfortable environment for occupants.
3. Power Generation and Distribution
   In power plants and substations, it can monitor electrical parameters such as voltage, current, and power factor. Based on the monitored data, it can control circuit breakers and other equipment to maintain the stability and reliability of the power grid.

Weight and Dimensions

1. Weight
   The IPMC7616E – 002 weighs approximately 1.5 – 2.5 kg, which is relatively light, facilitating easy installation and handling.
2. Dimensions
   It has a compact design with dimensions around 180mm (length) x 160mm (width) x 70mm (height). This allows it to be easily installed in standard control cabinets or on DIN rails.

Characteristics

1. High – Performance Control
   With its powerful processor and real – time capabilities, the IPMC7616E – 002 can provide high – performance control for complex industrial processes. It can handle multiple tasks simultaneously and ensure quick response to input changes.
2. Flexible Configuration
   The configurable input/output channels and support for multiple communication protocols make it highly flexible. It can be easily adapted to different application requirements, whether in small – scale or large – scale industrial projects.
3. Diagnostic Capabilities
   The module is equipped with built – in diagnostic functions that can detect faults in the I/O channels, communication interfaces, and power supply. This helps in quick troubleshooting and minimizing system downtime.

Stability and Reliability

1. Robust Design
   The IPMC7616E – 002 has a durable housing and high – quality electronic components, enabling it to withstand harsh industrial environments, including high levels of vibration, dust, and temperature variations.
2. Redundancy Options
   Some configurations may support redundant power supplies and communication paths. In case of a single – point failure, the system can continue to operate without significant disruption, ensuring high – availability in critical applications.
3. Long – Term Testing
   The module has undergone extensive long – term testing under various operating conditions to ensure its stability and reliability over an extended service life.

Actual Cases

1. Automotive Parts Manufacturing
   In an automotive parts manufacturing plant, the IPMC7616E – 002 was used to control a machining center. It received data from sensors that detected the position of the workpiece and the cutting tool. Based on this data, it adjusted the operation of the machining center via digital and analog outputs, improving the precision and efficiency of the machining process.
2. Office Building Energy Management
   In an office building, the IPMC7616E – 002 was installed to manage the building’s energy consumption. It monitored the temperature, humidity, and occupancy in different areas through sensors. It then adjusted the lighting and HVAC systems accordingly via digital and analog outputs, resulting in significant energy savings while maintaining a comfortable working environment.