Description
1. Real – world Case
In a high – precision printing company, the ILX56 – MM was utilized in the color registration system of a large – format printing press. Color registration is crucial in printing to ensure that different colors are accurately aligned on the printed material. One day, during a long – run printing job of a multi – color poster, a slight misalignment in the color registration started to occur.
The ILX56 – MM, which was integrated into the printing press control system, continuously monitored the position and alignment of the color printing heads. It detected the misalignment by analyzing the signals from high – resolution sensors. Immediately, the ILX56 – MM calculated the necessary adjustments and sent control signals to the actuators that moved the printing heads. Thanks to the quick and precise response of the ILX56 – MM, the color registration was restored within a few prints, and the quality of the printed posters was maintained throughout the job, avoiding costly reprints.
2. Applications
- Printing Industry: Besides color registration in large – format printing presses, it can be used in other printing processes such as offset printing, flexography, and digital printing. It helps to ensure accurate color reproduction and alignment of printed elements.
- Semiconductor Manufacturing: In the semiconductor industry, the ILX56 – MM can be used for wafer alignment and inspection. It can precisely position wafers during the lithography process and detect any defects or misalignments, improving the yield and quality of semiconductor chips.
- Automated Assembly Lines: In manufacturing plants, it can be used for part alignment and positioning in automated assembly lines. For example, in the automotive industry, it can ensure that components are accurately assembled onto the vehicle chassis.
3. Weight and Dimensions
- Weight: The ILX56 – MM weighs approximately 0.9 kg. Its relatively light weight makes it easy to install and integrate into existing equipment without adding excessive load.
- Dimensions: It has dimensions of about 130 mm in length, 90 mm in width, and 35 mm in height. These compact dimensions allow it to be easily installed in tight spaces within the machinery, making it suitable for applications where space is limited.
4. Features
- High – Precision Measurement: It is equipped with high – precision sensors and advanced algorithms that can measure position and alignment with extremely high accuracy. The measurement accuracy can reach up to ±0.01 mm, ensuring precise control in various applications.
- Fast Response Time: The ILX56 – MM has a very fast response time to changes in position or alignment. It can quickly detect and correct any deviations, ensuring the stability and accuracy of the process.
- Multiple Input/Output Options: It offers multiple input and output channels, allowing it to connect to a variety of sensors and actuators. It can receive analog and digital signals from sensors and send control signals to motors, servos, and other actuators.
5. Stability and Reliability
- Robust Construction: The ILX56 – MM is built with a durable housing that provides protection against dust, moisture, and mechanical vibrations. This makes it suitable for use in harsh industrial environments, such as printing plants with high levels of ink and paper dust.
- Quality Components: It uses high – quality electronic components and undergoes strict quality testing during the manufacturing process. This ensures long – term stability and reliability, reducing the risk of system failures and downtime.
- Fault – Tolerant Design: The device has a fault – tolerant design that can detect and handle common faults, such as sensor failures or communication errors. In case of a fault, it can provide an alarm signal and take appropriate actions to prevent production disruptions.
6. Parameter Specifications
- Power Supply: It operates on a 12V DC power supply, with an allowable voltage range of 10.8V to 13.2V. This narrow voltage range ensures stable operation and accurate performance.
- Input Signals: It can accept analog input signals in the range of 0 – 10V or 4 – 20mA, as well as digital input signals (TTL or CMOS level).
- Output Signals: It provides analog output signals (0 – 10V or 4 – 20mA) and digital output signals for controlling external devices.
- Communication Interface: It supports communication via an RS – 485 interface, allowing it to communicate with other devices in the control network. The communication speed can be configured according to the specific requirements of the network, typically up to 115200 baud.
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