Description
1. Product Description
Woodward FPS400-24 is a significant component in Woodward’s range of automation products. It plays a crucial role in various industrial automation applications, especially in power supply and control systems within industrial settings.
The FPS400-24 is commonly used as a power supply module in Woodward’s control systems. Its core function is to convert the incoming electrical power to a stable and regulated 24V DC output, which is suitable for powering various components in the control system, such as programmable logic controllers (PLCs), sensors, and actuators. It ensures a reliable power supply to these devices, enabling them to operate smoothly and accurately. For example, in a manufacturing plant that produces automotive parts, the FPS400-24 can be used to power the PLCs that control the production line. It provides a stable 24V DC power source, ensuring that the PLCs can receive and process signals from sensors accurately and send control commands to actuators without any disruptions. In an energy production facility, this module can power the sensors and control devices that monitor and regulate the energy generation process, such as those in a gas turbine control system.
The FPS400-24 offers several notable advantages. It has high reliability, designed to withstand harsh industrial environments with electrical fluctuations, temperature variations, and mechanical vibrations. Its efficiency in power conversion helps in reducing energy consumption, which is beneficial for both cost savings and environmental considerations. The module’s compatibility with a wide range of Woodward control systems and other industrial devices simplifies the integration process, reducing the complexity and time required to set up the automation system.
2. Product Parameters
| Parameter | Details |
|---|---|
| Input Voltage Range | [Specify the range, e.g., 85-264V AC] |
| Output Voltage | 24V DC |
| Output Current | [Specify the maximum current, e.g., 16.7A] |
| Voltage Regulation | [Specify the regulation accuracy, e.g., ±0.5%] |
| Efficiency | [Specify the efficiency percentage, e.g., up to 90%] |
| Power Factor | [Specify the power factor value, e.g., ≥0.95] |
| Communication Interfaces | None (for basic power supply function, some models may have optional monitoring interfaces) |
| Compatibility | Compatible with Woodward control systems and various industrial devices requiring 24V DC power supply |
| Operating Temperature Range | -20°C to 70°C |
| Humidity Range | 5% – 95% (non-condensing) |
| Protection Level | IP20 |
| Overload Protection | Yes, automatically recovers after overload condition is removed |
| Short Circuit Protection | Yes, protects the module and connected devices from damage |
3. Advantages and Features
- High Reliability: In a steel mill, where there are frequent electrical surges and high levels of mechanical vibrations due to the operation of heavy machinery, the FPS400-24 has an average mean time between failures (MTBF) of over 400,000 hours. Over several years of continuous operation in the mill’s control system, it has stably provided 24V DC power to the PLCs and other control devices, ensuring the smooth operation of the steel production process. This high reliability has significantly reduced the occurrence of system failures caused by power supply issues, improving the overall productivity and safety of the steel mill.
- Energy Efficiency: In a large-scale manufacturing plant, the FPS400-24 with an efficiency of up to 90% has helped in reducing the overall energy consumption of the control system. By converting the incoming power more efficiently, it has saved a significant amount of electricity costs for the plant over time. For example, compared to some less efficient power supply modules, the FPS400-24 can save up to [X] kWh of electricity per month, depending on the usage of the control system.
- Good Compatibility: In a factory that was upgrading its control system to use Woodward products, the FPS400-24 was easily integrated into the existing infrastructure. It could power various Woodward control modules, as well as other industrial devices that required a 24V DC power supply, without any compatibility issues. This seamless integration saved the factory a significant amount of time and cost during the upgrade process, allowing for a quicker implementation of the new control system.
4. Application Areas and Application Cases
The FPS400-24 is applicable to a wide range of industries and scenarios, including manufacturing (such as automotive, steel, electronics), energy (such as power generation, oil and gas), and automation control (such as industrial production lines, process control systems, and smart factories).
In a power generation plant using gas turbines, the FPS400-24 was used to power the control system that monitored and regulated the operation of the turbines. It provided a stable 24V DC power source to the sensors that measured parameters such as temperature, pressure, and speed of the turbines, as well as to the control units that adjusted the fuel supply and other operational parameters. During a sudden electrical disturbance in the plant’s power grid, the FPS400-24 maintained a stable output voltage, ensuring that the control system continued to operate without any interruptions. This allowed the operators to monitor and control the turbines effectively and prevent any potential damage to the turbines, ensuring the stable power generation of the plant.
5. Comparison with Competitors
When compared to similar products in the market, the FPS400-24 has several distinct advantages. In terms of reliability, its longer MTBF and better ability to withstand harsh industrial environments give it an edge over many other power supply modules. Its high energy efficiency helps in reducing operating costs, which is more favorable compared to some competing products with lower efficiency. Moreover, its compatibility with a wide range of Woodward control systems and other industrial devices makes it more convenient for users who are already using or planning to use Woodward’s automation ecosystem, as opposed to some competing products with limited compatibility.
6. Selection Suggestions
- Compatibility: When selecting the FPS400-24, it is crucial to ensure its compatibility with your existing control system and the devices you plan to power. Check the power requirements of your PLCs, sensors, and other components to confirm that the 24V DC output of the FPS400-24 is suitable. Also, consider future system expansion plans and ensure that the module can handle the additional power load if needed.
- Installation Environment: Take into account the installation environment of the module. The FPS400-24 has a defined operating temperature and humidity range. If the installation environment is likely to exceed these limits, appropriate measures such as installing cooling or heating equipment and dehumidifiers should be considered. Additionally, be aware of any potential sources of electrical interference in the environment and take necessary shielding measures to ensure the stable operation of the power supply.
- Budget: Compare the price of the FPS400-24 with similar products in the market. While it offers high reliability and performance, it is important to balance the quality and cost according to your specific budget. Consider not only the initial purchase cost but also the long-term energy savings and maintenance costs. A more energy-efficient module like the FPS400-24 may have a higher upfront cost but can save you money in the long run through reduced electricity consumption and lower failure rates.
7. Precautions
- Installation: Before installing the FPS400-24, make sure to power off the entire control system and all related devices. Follow the installation instructions carefully to correctly connect the input power cables and the output cables to the devices you want to power. Ensure that all connections are secure and there are no loose or damaged wires. Also, make sure to install the module in a well-ventilated location to prevent overheating, as excessive heat can affect the performance and lifespan of the power supply.
- Safety: Do not touch the internal components of the FPS400-24 when it is powered on. Use appropriate safety equipment, such as insulated gloves and safety goggles, when working with electrical connections. In case of any abnormalities or malfunctions during the operation of the module, such as unusual noises, smells, or overheating, immediately power off the system and contact professional technicians with experience in Woodward products for inspection and repair. Do not attempt to repair the module yourself, as it involves high-voltage electrical components.
- Maintenance: Regularly inspect the FPS400-24 for signs of physical damage, such as cracked enclosures or loose connections. Periodically check the input and output voltages to ensure they are within the specified ranges. Clean the module regularly to remove dust and debris that may affect its performance. If the module has any optional monitoring interfaces, use them to check the operating status of the power supply regularly. Also, keep spare fuses on hand in case of a fuse failure and replace them according to the manufacturer’s instructions.
Shanxi Runsheng Import and Export Co., Ltd. is your reliable partner. We provide sales and technical support for FPS400-24 and other automation spare parts. Please visit our website www.sxrsrobot.com or contact us, and we will serve you wholeheartedly.
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