Description

DSAI130

1. Product Description

2. Product Parameters

• Input Voltage: [Specified input voltage range] V DC or V AC
• Input Signal Types:
  • Analog: 4 – 20 mA, 0 – 10 V, 0 – 20 mA (depending on sensor output)
• Output Signal: Digital signal in a format compatible with the connected PLC system’s input requirements
• Interface Types:
  • Serial communication interfaces (such as RS-485) for data transmission to the PLC
  • Other specific interfaces (as per design) for potential expansion or connection to additional devices
• Compatibility: Compatible with a wide range of PLC systems from different manufacturers that support the relevant communication protocols and input signal formats
• Operating Temperature Range: -20°C to +60°C
• Operating Humidity Range: 5% to 95% (non-condensing)

3. Advantages and Features

• High Accuracy in Analog Signal Processing: DSAI130 can achieve a high level of accuracy in converting and processing analog signals. In a pharmaceutical manufacturing plant, where precise temperature control is crucial for the production of drugs, DSAI130 can measure the temperature with an accuracy of ±0.2°C. This high accuracy has significantly improved the quality of drug production, reducing the rejection rate of products by 20% compared to previous methods.
• Strong Anti-interference Ability: Built with advanced anti-interference technology, DSAI130 can operate stably in environments with strong electromagnetic interference. In a large steel factory, which has a complex electromagnetic environment, DSAI130 has been operating continuously for 3 years without any signal distortion or data errors caused by interference, ensuring the reliable operation of the production process monitoring system.
• Good Compatibility: DSAI130 can be easily integrated into different PLC automation systems. In a factory’s automation system upgrade project, integrating DSAI130 into an existing PLC system from a different brand took only 2 days. This seamless integration minimized the impact on the production schedule and reduced the cost of the upgrade, as it did not require major modifications to the existing system.

4. Application Areas and Application Cases

• Application Areas: DSAI130 is suitable for industries such as chemical manufacturing, energy production (including power generation, oil and gas), pharmaceutical manufacturing, and food processing, where precise monitoring and control of analog physical quantities are essential in the automation process.
• Application Case: In a power generation plant, DSAI130 was used to monitor the flow rate of cooling water in the turbine system. It received analog signals from the flow sensors and accurately processed these signals. Based on the processed data, the PLC system could adjust the operation of the cooling system in real-time to ensure the proper cooling of the turbine. As a result, the efficiency of the power generation increased by 10%, and the risk of turbine overheating was significantly reduced, improving the overall reliability of the power generation process.

5. Comparison with Competitors

6. Selection Suggestions

• Compatibility: When selecting DSAI130, it is essential to ensure that it is fully compatible with your existing PLC system. Check the communication protocols, input signal formats, and interface types to guarantee seamless integration. Also, verify if it can work with the specific sensors you plan to use, as different sensors may have different output characteristics.
• Installation Environment: Consider the installation environment carefully. If the device is to be installed in an environment with strong electromagnetic interference, high temperatures, or high humidity, ensure that DSAI130 has appropriate protection features. You may need to take additional protective measures, such as using shielded cables to connect the sensors and the device, and ensuring proper ventilation to prevent overheating.
• Budget: Although DSAI130 offers excellent performance and reliability, it is important to consider your budget. Compare the prices of different suppliers and also factor in the long-term cost savings due to its high accuracy and reliability. A higher-quality product like DSAI130 may have a higher upfront cost, but it can lead to significant savings in terms of reduced product rejection rates, minimized production downtime, and lower maintenance costs in the long run. Choose the product that best meets your requirements within your budget constraints.

7. Precautions

• Safety Regulations: When installing and using DSAI130, strictly follow all relevant safety regulations. Disconnect the power supply before installation to prevent electric shock. Use appropriate tools and ensure that all electrical connections are made correctly and securely. Follow the manufacturer’s instructions for proper grounding to avoid electrical hazards.
• Maintenance Recommendations: Regularly inspect DSAI130 for any signs of damage, loose connections, or abnormal performance. Clean the device to remove dust and debris that may affect its operation. Keep the software and firmware (if applicable) up to date to ensure optimal performance and access to new features and bug fixes. If any abnormal behavior is detected during operation, such as incorrect signal processing or communication errors, stop using the device immediately and conduct a thorough inspection to identify and resolve the problem.