DS3800HIOC

¥3,252.00

  • Chemical Industry: Besides distillation columns, the DS3800HIOC can be used in other chemical processes such as reactors, separation units, and storage tanks. It helps to control parameters like temperature, pressure, flow rate, and level to ensure the safety and efficiency of chemical production.
  • Power Generation: In power plants, it can be used to control the operation of boilers, turbines, and generators. It monitors and adjusts parameters such as steam temperature, pressure, and power output to optimize power generation and ensure equipment safety.
  • Oil and Gas Industry: For oil refineries and gas processing plants, the DS3800HIOC can be employed in processes like crude oil distillation, gas separation, and pipeline transportation. It helps to maintain the stability and quality of the oil and gas products.

3. Weight and Dimensions

 

  • Weight: The DS3800HIOC weighs approximately 1.6 kg. This weight is relatively manageable, making it easy to handle during installation and maintenance.
  • Dimensions: It has dimensions of about 210 mm in length, 150 mm in width, and 55 mm in height. These compact dimensions allow it to be easily installed in standard 19 – inch racks or control cabinets, saving space in industrial control rooms.

4. Features

 

  • High – Speed Data Processing: The DS3800HIOC is equipped with a high – performance processor that can handle complex control algorithms and process large amounts of data in real – time. This enables fast decision – making and precise control of industrial processes.
  • Multiple I/O Channels: It offers a large number of input/output channels, including analog and digital channels. This allows it to connect to a wide variety of sensors and actuators, providing comprehensive monitoring and control capabilities.
  • Flexible Configuration: It provides flexible configuration options, allowing users to customize the input/output types, ranges, and functions according to specific application requirements. This flexibility makes it suitable for a wide range of industrial applications.
Category:

Description

6. Parameter Specifications

 

  • Power Supply: It operates on a 24V DC power supply, with an allowable voltage range of 21.6V to 26.4V. This wide voltage range ensures stable operation even in the presence of small power fluctuations.
  • Input/Output Channels:
    • Analog Inputs: It has 12 analog input channels, which can accept signals in the range of 0 – 10V or 4 – 20mA. These channels are used to connect various sensors for monitoring process parameters.
    • Digital Inputs/Outputs: There are 16 digital input channels and 12 digital output channels. The digital inputs can detect the status of switches and sensors, while the digital outputs can be used to control relays, solenoid valves, and other digital devices.
  • Communication Interface: It supports communication via Ethernet and Modbus RTU. The Ethernet communication speed can reach up to 100 Mbps, enabling fast data transfer between the DS3800HIOC and other devices in the control system.

2. Applications

 

  • Chemical Industry: Besides distillation columns, the DS3800HIOC can be used in other chemical processes such as reactors, separation units, and storage tanks. It helps to control parameters like temperature, pressure, flow rate, and level to ensure the safety and efficiency of chemical production.
  • Power Generation: In power plants, it can be used to control the operation of boilers, turbines, and generators. It monitors and adjusts parameters such as steam temperature, pressure, and power output to optimize power generation and ensure equipment safety.
  • Oil and Gas Industry: For oil refineries and gas processing plants, the DS3800HIOC can be employed in processes like crude oil distillation, gas separation, and pipeline transportation. It helps to maintain the stability and quality of the oil and gas products.

3. Weight and Dimensions

 

  • Weight: The DS3800HIOC weighs approximately 1.6 kg. This weight is relatively manageable, making it easy to handle during installation and maintenance.
  • Dimensions: It has dimensions of about 210 mm in length, 150 mm in width, and 55 mm in height. These compact dimensions allow it to be easily installed in standard 19 – inch racks or control cabinets, saving space in industrial control rooms.

4. Features

 

  • High – Speed Data Processing: The DS3800HIOC is equipped with a high – performance processor that can handle complex control algorithms and process large amounts of data in real – time. This enables fast decision – making and precise control of industrial processes.
  • Multiple I/O Channels: It offers a large number of input/output channels, including analog and digital channels. This allows it to connect to a wide variety of sensors and actuators, providing comprehensive monitoring and control capabilities.
  • Flexible Configuration: It provides flexible configuration options, allowing users to customize the input/output types, ranges, and functions according to specific application requirements. This flexibility makes it suitable for a wide range of industrial applications.

5. Stability and Reliability

 

  • Robust Design: The DS3800HIOC is built with a rugged housing that provides protection against dust, moisture, and mechanical vibrations. This makes it suitable for use in harsh industrial environments, such as chemical plants with high levels of chemicals and heat.
  • Redundant Components: Some models of the DS3800HIOC may have redundant power supplies and communication modules. In case of a component failure, the redundant part can take over immediately, ensuring continuous operation of the device and minimizing system downtime.
  • Error – Detection and Self – Recovery: It has built – in error – detection mechanisms that can detect and diagnose faults in real – time. It can also perform self – recovery operations, such as restarting a malfunctioning module or switching to a backup control strategy, to maintain system stability.

1. Real – world Case

 

In a large – scale chemical processing plant, the DS3800HIOC was a vital part of the control system for a distillation column. The distillation column is used to separate different chemical components based on their boiling points.

 

One day, during normal operation, the temperature sensors inside the column detected a sudden increase in temperature at a specific tray. This could potentially lead to an over – distillation of certain components and affect the quality of the final products.

 

The DS3800HIOC, which was connected to these sensors and the control valves for the heating and cooling systems, immediately received the temperature data. It quickly analyzed the data using pre – programmed algorithms. Based on the analysis, it sent control signals to the valves.

 

The valve for the cooling water supply was opened wider to reduce the temperature, and the valve for the steam supply was adjusted to maintain the proper energy balance in the column. Thanks to the rapid response of the DS3800HIOC, the temperature in the column was brought back to the normal range within a short time, and the quality of the distillation products was maintained.