Description

DAI01

1. Product Description

2. Product Parameters

• Input Voltage: [Specified input voltage range] V DC or V AC
• Input Signal Types:
  • Analog: 4 – 20 mA, 0 – 10 V, 0 – 5 V (and other common analog signal ranges)
• Output Signal: Digital signal compatible with the PLC system (e.g., in a format that can be directly processed by the PLC controller)
• Interface Types:
  • Serial communication interfaces (such as RS-485) for data transfer to the PLC
  • Other interfaces (if applicable) as per design
• Compatibility: Compatible with a wide variety of PLC systems from different manufacturers that support relevant communication protocols and input signal processing requirements
• Operating Temperature Range: -20°C to +60°C
• Operating Humidity Range: 5% to 95% (non-condensing)

3. Advantages and Features

• High Accuracy in Analog-to-Digital Conversion: DAI01 can achieve a high level of accuracy in converting analog signals to digital format. In a pharmaceutical manufacturing process, where precise temperature control is critical for the quality of drugs, DAI01 can measure the temperature with an accuracy of ±0.2°C. This high accuracy has reduced the rejection rate of products by 20% compared to previous systems, ensuring the quality and consistency of drug production.
• Strong Anti-interference Ability: DAI01 is equipped with advanced anti-interference technology, allowing it to operate stably in environments with strong electromagnetic interference. In a steel mill, which has a complex electromagnetic environment due to the operation of large electrical equipment, DAI01 has been running continuously for 3 years without any significant signal distortion or data errors, ensuring the reliable operation of the production monitoring system.
• Good Compatibility: DAI01 can be easily integrated into different PLC automation systems. In a factory’s automation system upgrade project, integrating DAI01 into an existing PLC system from a different brand took only 2 days. This seamless integration minimized the impact on the production schedule and reduced the overall cost of the upgrade, as it did not require major modifications to the existing system.

4. Application Areas and Application Cases

• Application Areas: DAI01 is suitable for industries such as chemical, pharmaceutical, food and beverage, power generation, and water treatment, where accurate monitoring and control of analog parameters are crucial for process optimization and safety.
• Application Case: In a water treatment plant, DAI01 was used to monitor the level of water in storage tanks and the flow rate of water in pipelines. It received analog signals from level sensors and flow sensors. After converting these analog signals into digital format and sending them to the PLC, the PLC system controlled the pumps and valves to maintain the proper water level and flow rate. As a result, the water treatment process became more efficient, reducing water wastage by 15% and improving the quality of treated water.

5. Comparison with Competitors

6. Selection Suggestions

• Compatibility: When selecting DAI01, ensure that it is fully compatible with your existing PLC system, including the communication protocols, input signal requirements, and software interfaces. Check if it can work seamlessly with the sensors you plan to use, as different sensors may have different output characteristics.
• Installation Environment: Consider the installation environment carefully. If the device is to be installed in an environment with high temperatures, humidity, or strong electromagnetic interference, ensure that DAI01 has appropriate protection features. You may need to take additional protective measures, such as using shielded cables and enclosures to protect it from electromagnetic interference and ensuring proper ventilation to prevent overheating.
• Budget: Although DAI01 offers excellent performance and reliability, it is important to consider your budget. Compare the prices of different suppliers and also factor in the long-term cost savings due to its high accuracy and reliability. A higher-quality product like DAI01 may have a higher upfront cost, but it can lead to significant savings in terms of reduced product rejection rates, minimized production downtime, and lower maintenance costs in the long run. Choose the product that best meets your requirements within your budget constraints.

7. Precautions

• Safety Regulations: When installing and using DAI01, strictly follow all relevant safety regulations. Disconnect the power supply before installation to prevent electric shock. Use appropriate tools and ensure that all electrical connections are made correctly and securely. Follow the manufacturer’s instructions for proper grounding to avoid electrical hazards.
• Maintenance Recommendations: Regularly inspect DAI01 for any signs of damage, loose connections, or abnormal performance. Clean the device to remove dust and debris that may affect its operation. Keep the software and firmware (if applicable) up to date to ensure optimal performance and access to new features and bug fixes. If any abnormal behavior is detected during operation, such as incorrect signal conversion or communication errors, stop using the device immediately and conduct a thorough inspection to identify and resolve the problem.