Description
1. Product Description
Invensys TRICONEX D200136L is a significant component in Invensys TRICONEX’s portfolio of automation products. It plays a crucial role in various industrial automation setups where high reliability and precise control are of utmost importance.
The D200136L is commonly used as a control and safety-related module in Invensys TRICONEX’s PLC systems. Its core function is to ensure the safe and efficient operation of the automation system by accurately receiving and processing control signals from sensors and sending appropriate commands to actuators. It can monitor critical parameters in real-time and take immediate actions in case of any abnormal conditions to prevent potential hazards. For example, in a chemical processing plant, the D200136L can be used to connect the sensors that monitor the temperature, pressure, and chemical composition of the reaction vessels with the PLC controller. It sends the sensor data to the controller for analysis and then relays the control commands to the valves, pumps, and other equipment to maintain the process within safe limits. In addition, in oil and gas production facilities, this module can be employed to manage the safety shutdown systems and ensure the protection of personnel and equipment.
The D200136L offers several notable advantages. It has extremely high reliability, which is essential for safety-critical applications. It is designed to withstand harsh industrial environments with electrical interference, vibration, and temperature variations. Its triple modular redundancy (TMR) technology ensures continuous operation even in the event of a single component failure. The compatibility with a wide range of Invensys TRICONEX products simplifies the system integration process, saving time and effort for users. Moreover, it features a fast data processing speed, enabling it to respond quickly to changes in the process parameters.
2. Product Parameters
| Parameter | Details |
|---|---|
| Rated Voltage | 24V DC (±10%) |
| Current Consumption | Approximately 200mA |
| Communication Interfaces | Ethernet, Profibus DP, and other industrial-standard communication interfaces |
| Data Transmission Rate | Up to 100Mbps (Ethernet interface) |
| Compatibility | Compatible with Invensys TRICONEX Tricon series PLC systems |
| Redundancy | Triple Modular Redundancy (TMR) |
| Operating Temperature Range | -40°C to 70°C |
| Humidity Range | 5% – 95% (non-condensing) |
| Protection Level | IP20 |
3. Advantages and Features
- High Reliability with TMR: In a nuclear power plant, where safety is of paramount importance, the D200136L with its TMR technology has an average mean time between failures (MTBF) of over 500,000 hours. Over the years of operation in the plant’s safety control system, it has continuously monitored and controlled critical parameters, ensuring the safe operation of the nuclear reactor. In the event of a single module failure within the TMR system, the remaining two modules can continue to operate without any interruption, providing a high level of reliability that is crucial for such safety-critical applications.
- Good Compatibility: In a large-scale oil refinery’s automation upgrade project, the D200136L was seamlessly integrated into the existing Invensys TRICONEX automation infrastructure. It could communicate effectively with various Invensys TRICONEX devices, including sensors, actuators, and other control modules, without the need for major modifications to the system. This seamless integration saved a substantial amount of time and cost for the refinery during the upgrade process, allowing for a quicker implementation of the new safety and control systems.
- Fast Response: In a high-speed production line in the automotive industry, the D200136L can process and transmit data at a speed that meets the real-time monitoring and control requirements. When a sensor detects an abnormal situation, such as a sudden change in the position of a robotic arm, the D200136L can quickly send the data to the controller and receive the control commands to stop the arm within milliseconds, preventing potential damage to the equipment and products.
4. Application Areas and Application Cases
The D200136L is applicable to a wide range of industries and scenarios, especially those with high safety requirements, including manufacturing (such as automotive with safety-critical processes), energy (such as oil and gas production, nuclear power plants, thermal power plants), and automation control (such as process control systems in chemical plants, safety shutdown systems in industrial facilities).
In a large petrochemical plant, the D200136L was used to manage the safety interlock system. It connected various sensors, such as flame detectors, gas leak sensors, and pressure sensors, with the central control system. When a gas leak was detected by the gas leak sensors, the D200136L quickly received the signal, processed it, and sent commands to shut down the relevant valves and equipment in the affected area within seconds. This immediate response prevented the spread of the gas and potential explosion hazards, ensuring the safety of the plant and its personnel.
5. Comparison with Competitors
When compared to similar products in the market, the D200136L has several distinct advantages. In terms of reliability, its TMR technology provides a much higher level of redundancy and fault tolerance compared to many other modules that may have only single or dual redundancy. Its compatibility with the Invensys TRICONEX product ecosystem is more comprehensive, making system integration more straightforward compared to some competing products that may have limited compatibility. Additionally, its fast data processing speed and quick response time set it apart from other products that may have slower processing capabilities and longer response times, especially in safety-critical applications where every second counts.
6. Selection Suggestions
- Compatibility: When selecting the D200136L, it is crucial to ensure its compatibility with your existing Invensys TRICONEX PLC system and other related devices. Check the communication interfaces, supported protocols, and electrical characteristics to ensure seamless integration. Also, consider future system expansion plans and ensure that the module can work with potential new equipment within the Invensys TRICONEX product range.
- Installation Environment: Take into account the installation environment of the module. The D200136L has a relatively wide operating temperature range, but if the installation environment is close to the extreme limits, appropriate cooling or heating measures may be required. Additionally, pay attention to the humidity level and ensure that it is within the specified range. For environments with high electrical interference, proper shielding and grounding measures should be implemented to ensure the stable operation of the module.
- Budget: Compare the price of the D200136L with similar products in the market. While it offers high reliability and advanced features, it is important to consider the long-term cost-effectiveness. In addition to the initial purchase cost, consider the maintenance costs, including potential software update costs and the cost of spare parts. Also, factor in the cost savings that can be achieved due to its high reliability and reduced downtime.
7. Precautions
- Installation: Before installing the D200136L, make sure to power off the entire automation system and all related equipment. Follow the installation instructions carefully to correctly connect the power supply, communication cables, and install the module in the designated location. Ensure that all connections are secure and there are no loose or damaged wires. When connecting the communication cables, make sure to use the appropriate connectors and follow the correct wiring diagrams to avoid communication failures.
- Safety: Do not touch the internal components of the module when it is powered on. Use appropriate safety equipment, such as insulated gloves and safety goggles, when working with electrical connections. In case of any abnormalities or malfunctions during the operation of the module, immediately power off the system and contact professional technicians with experience in Invensys TRICONEX equipment for inspection and repair. Do not attempt to repair the module yourself, as it may contain high-voltage components and pose a safety risk.
- Maintenance: Regularly inspect the module for signs of dust, moisture, or mechanical damage. Periodically check the communication interfaces and electrical connections for proper functioning. If software updates are available, follow the manufacturer’s instructions to update the module’s firmware, but remember to backup important configuration data before the update to prevent data loss. Also, conduct regular diagnostic tests on the module to ensure its optimal operation and to detect any potential issues early.
Shanxi Runsheng Import and Export Co., Ltd. is your reliable partner. We provide sales and technical support for D200136L and other automation spare parts. Please visit our website www.sxrsrobot.com or contact us, and we will serve you wholeheartedly
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