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CP451-51

¥3,210.00

  • High Reliability: In a large – scale manufacturing plant, the CP451 – 51 has been operating continuously for over 6 years with only minimal maintenance. Its Mean Time Between Failures (MTBF) is estimated to be around 120,000 hours. This long – term reliable operation has ensured the continuous and stable operation of the production line, reducing production downtime. For instance, in a car manufacturing plant, any disruption in the communication between the PLC and various robotic arms can lead to production halts. The CP451 – 51’s high reliability has minimized such risks, saving the plant approximately $50,000 in potential losses due to production downtime.
  • Easy Integration: In a power generation plant’s upgrade project, integrating the CP451 – 51 into the existing PLC – based control system took only 3 days. Its well – defined interfaces and compatibility with the plant’s PLC system allowed for seamless connection with other components in the system. The standardized communication protocols and physical interfaces made the installation and configuration process relatively simple.
  • Fast Data Transfer: With an Ethernet data transfer rate of up to 100Mbps, the CP451 – 51 can quickly transmit large amounts of data. In a chemical processing plant, this fast data transfer speed enabled real – time monitoring and control of chemical reactions. The timely transmission of sensor data and control signals improved the product quality and reduced waste by 15%.

4. Application Areas and Application Cases

 

  • Application Areas: The CP451 – 51 is widely applicable in the manufacturing industry, including automotive, electronics, and machinery manufacturing. In the energy sector, it can be found in power plants, oil refineries, and gas – processing plants. It also has applications in the water treatment industry for controlling water treatment processes and in the food and beverage industry for regulating production lines.
  • Application Case: In an electronics manufacturing plant, the CP451 – 51 was used to connect the pick – and – place machines’ control units with the central monitoring system. It transmitted real – time data about the machines’ operating status, such as component placement accuracy, machine speed, and error messages. Based on this data, the central system could adjust the production process in real – time. As a result, the production accuracy increased by 20%, reducing the number of defective products and improving overall production efficiency.
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Description

1. Product Description

 

The CP451 – 51 is a crucial PLC spare part that offers enhanced functionality and reliability in industrial automation setups. This component is designed to meet the diverse needs of various industrial applications, making it a valuable asset in the world of PLC – based control systems.

 

The CP451 – 51 serves multiple key functions. It acts as an interface module, enabling seamless communication between different components within a PLC system. For example, it can connect the central processing unit (CPU) to various input/output (I/O) devices, sensors, and actuators. This allows for the efficient transfer of data, ensuring that the control system can accurately monitor and control industrial processes. Additionally, the CP451 – 51 can be used to expand the communication capabilities of a PLC system. It can support different communication protocols, facilitating connection with other systems or devices in a plant – wide network.

 

One of the significant advantages of the CP451 – 51 is its high reliability. Built with top – notch components and advanced manufacturing techniques, it can endure the harsh conditions often found in industrial environments. These include high temperatures, humidity, and electromagnetic interference. Moreover, it offers excellent compatibility with a wide range of PLC systems, especially those from well – known brands. This makes integration into existing automation setups relatively straightforward, reducing the complexity and cost associated with system upgrades. The CP451 – 51 also provides fast and stable data transfer, ensuring that the control signals and process data are transmitted without delay.

2. Product Parameters

 

Parameter Details
Supply Voltage 24V DC (±10%)
Current Consumption Approximately 200mA under normal operation
Interface Types Serial Communication: RS – 232, RS – 485
Ethernet Interface: 10/100Mbps
I/O Interfaces: Multiple channels for connection to sensors and actuators
Compatibility Compatible with most major PLC brands’ mid – to – high – end systems
Operating Temperature 0°C – 55°C
Humidity Range 10% – 90% non – condensing

3. Advantages and Features

 

  • High Reliability: In a large – scale manufacturing plant, the CP451 – 51 has been operating continuously for over 6 years with only minimal maintenance. Its Mean Time Between Failures (MTBF) is estimated to be around 120,000 hours. This long – term reliable operation has ensured the continuous and stable operation of the production line, reducing production downtime. For instance, in a car manufacturing plant, any disruption in the communication between the PLC and various robotic arms can lead to production halts. The CP451 – 51’s high reliability has minimized such risks, saving the plant approximately $50,000 in potential losses due to production downtime.
  • Easy Integration: In a power generation plant’s upgrade project, integrating the CP451 – 51 into the existing PLC – based control system took only 3 days. Its well – defined interfaces and compatibility with the plant’s PLC system allowed for seamless connection with other components in the system. The standardized communication protocols and physical interfaces made the installation and configuration process relatively simple.
  • Fast Data Transfer: With an Ethernet data transfer rate of up to 100Mbps, the CP451 – 51 can quickly transmit large amounts of data. In a chemical processing plant, this fast data transfer speed enabled real – time monitoring and control of chemical reactions. The timely transmission of sensor data and control signals improved the product quality and reduced waste by 15%.

4. Application Areas and Application Cases

 

  • Application Areas: The CP451 – 51 is widely applicable in the manufacturing industry, including automotive, electronics, and machinery manufacturing. In the energy sector, it can be found in power plants, oil refineries, and gas – processing plants. It also has applications in the water treatment industry for controlling water treatment processes and in the food and beverage industry for regulating production lines.
  • Application Case: In an electronics manufacturing plant, the CP451 – 51 was used to connect the pick – and – place machines’ control units with the central monitoring system. It transmitted real – time data about the machines’ operating status, such as component placement accuracy, machine speed, and error messages. Based on this data, the central system could adjust the production process in real – time. As a result, the production accuracy increased by 20%, reducing the number of defective products and improving overall production efficiency.

5. Comparison with Competitors

 

Compared to similar products in the market, the CP451 – 51 offers a higher level of reliability, as indicated by its long MTBF. Some competing products may have a shorter lifespan under similar operating conditions. In terms of integration, its compatibility with a wide range of PLC systems gives it an edge. It can be integrated more easily and quickly, reducing the time and effort required for system implementation. Also, its relatively fast data transfer speeds provide a competitive advantage in applications where real – time data communication is crucial. Some competing products may have slower data transfer rates, which could lead to delays in control actions and process monitoring.

6. Selection Suggestions

 

  • Compatibility: Ensure that the CP451 – 51 is compatible with your existing PLC system. Check the communication protocols, voltage requirements, and interface types of your current setup. If you plan to expand or upgrade your system in the future, consider the long – term compatibility as well. For example, if you are using a specific brand of PLC with a particular communication architecture, make sure the CP451 – 51 can work well with it.
  • Installation Environment: Take into account the operating temperature and humidity of the installation location. If the environment is close to the extreme limits of the specified range (0°C – 55°C for operating temperature and 10% – 90% non – condensing for humidity), proper measures like cooling, heating, or humidity control may be required. Also, be aware of any potential electromagnetic interference in the area and ensure proper shielding.
  • Budget: While the CP451 – 51 offers high – quality performance, compare its cost with your budget. Consider the long – term cost – effectiveness, including potential savings from reduced production downtime, increased productivity, and lower maintenance costs. Sometimes, a slightly higher – priced component like the CP451 – 51 can be more cost – effective in the long run due to its reliability and performance.

7. Precautions

 

  • Installation: Follow the detailed installation instructions provided by the manufacturer. Ensure proper grounding to prevent electrical interference. When connecting the communication and I/O interfaces, make sure the connections are secure to avoid signal loss or incorrect data transfer. For example, loose connections on the RS – 485 interface can lead to intermittent communication failures.
  • Safety: Before any installation, maintenance, or repair work, turn off the power supply to avoid the risk of electric shock. Even a small electrical shock can cause serious injury, and it can also damage the sensitive components of the CP451 – 51.
  • Maintenance: Regularly inspect the CP451 – 51 for any signs of physical damage, overheating, or loose connections. Clean the component to remove dust and debris, as these can accumulate over time and affect its performance. Check for any software updates provided by the manufacturer to keep the component operating at its optimal performance. For instance, software updates may improve communication protocols or fix minor bugs.

 

Shanxi Runsheng Import and Export Co., Ltd. is your reliable partner. We provide sales and technical support for CP451 – 51 and other automation spare parts. Please visit our website www.sxrsrobot.com or contact us,

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