CI855K01

¥2,302.00

One day, during normal operation, the sensors detected a sudden change in the temperature and pressure inside the distillation column. This was a sign of a potential imbalance in the distillation process, which could lead to product quality issues or even equipment damage.

 

The CI855K01, which was connected to these sensors and the control valves of the unit, immediately received the data. It quickly analyzed the data using pre – programmed algorithms and compared it with the optimal operating parameters. Based on the analysis, the CI855K01 sent control signals to the valves to adjust the flow rates of the feedstock, reflux, and steam.

 

Within a short period, the temperature and pressure in the distillation column were brought back to the normal range. The product quality was maintained, and the production process continued smoothly. This incident demonstrated the CI855K01’s ability to quickly respond to process changes and ensure the stable operation of the refinery.

2. Applications

 

  • Petrochemical Industry: As shown in the above case, it is widely used in petrochemical refineries for controlling various processes such as distillation, cracking, and polymerization. It helps to optimize the production process, improve product quality, and ensure the safety of operations.
  • Power Generation: In power plants, the CI855K01 can be used to control the operation of boilers, turbines, and generators. It monitors and adjusts parameters such as steam pressure, temperature, and power output to ensure stable and efficient power generation.
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Description

3. Weight and Dimensions

 

  • Weight: The CI855K01 weighs approximately 1.3 kg. This weight is relatively manageable, making it easy to handle during installation and maintenance.
  • Dimensions: It has dimensions of about 190 mm in length, 140 mm in width, and 55 mm in height. These compact dimensions allow it to be easily installed in standard 19 – inch racks or control cabinets, saving space in industrial control rooms.

4. Features

 

  • High – Speed Processing: It is equipped with a high – performance processor that can handle complex control algorithms and process large amounts of data in real – time. This enables fast decision – making and precise control of industrial processes.
  • Multiple Communication Interfaces: The device supports multiple communication protocols, including Ethernet, Modbus, and Profibus. This allows it to communicate with other devices in the control system, such as sensors, actuators, and human – machine interfaces (HMIs). It facilitates seamless integration into existing industrial networks.
  • Flexible Configuration: It offers flexible configuration options, allowing users to customize its functions and parameters according to specific application requirements. This includes setting up input/output ranges, control loops, and alarm thresholds.

1. Real – world Case

 

In a large – scale petrochemical refinery, the CI855K01 was integrated into the process control system of a distillation unit. The distillation unit is a critical part of the refinery, responsible for separating crude oil into various fractions such as gasoline, diesel, and jet fuel.

 

One day, during normal operation, the sensors detected a sudden change in the temperature and pressure inside the distillation column. This was a sign of a potential imbalance in the distillation process, which could lead to product quality issues or even equipment damage.

 

The CI855K01, which was connected to these sensors and the control valves of the unit, immediately received the data. It quickly analyzed the data using pre – programmed algorithms and compared it with the optimal operating parameters. Based on the analysis, the CI855K01 sent control signals to the valves to adjust the flow rates of the feedstock, reflux, and steam.

 

Within a short period, the temperature and pressure in the distillation column were brought back to the normal range. The product quality was maintained, and the production process continued smoothly. This incident demonstrated the CI855K01’s ability to quickly respond to process changes and ensure the stable operation of the refinery.

2. Applications

 

  • Petrochemical Industry: As shown in the above case, it is widely used in petrochemical refineries for controlling various processes such as distillation, cracking, and polymerization. It helps to optimize the production process, improve product quality, and ensure the safety of operations.
  • Power Generation: In power plants, the CI855K01 can be used to control the operation of boilers, turbines, and generators. It monitors and adjusts parameters such as steam pressure, temperature, and power output to ensure stable and efficient power generation.
  • Food and Beverage Industry: For food and beverage manufacturing, it can be used in processes like fermentation, pasteurization, and filling. It helps to control the temperature, pressure, and flow rate to ensure the quality and consistency of the products.

5. Stability and Reliability

 

  • Robust Design: The CI855K01 is built with a rugged housing that provides protection against dust, moisture, and mechanical vibrations. This makes it suitable for use in harsh industrial environments, such as petrochemical plants with high levels of heat, chemicals, and noise.
  • Redundant Components: Some models of the CI855K01 may have redundant power supplies and communication modules. In case of a component failure, the redundant part can take over immediately, ensuring continuous operation of the device and minimizing system downtime.
  • Error – Detection and Self – Recovery: It has built – in error – detection mechanisms that can detect and diagnose faults in real – time. It can also perform self – recovery operations, such as restarting a malfunctioning module or switching to a backup control strategy, to maintain system stability.

6. Parameter Specifications

 

  • Power Supply: It operates on a 24V DC power supply, with an allowable voltage range of 21.6V to 26.4V. This wide voltage range ensures stable operation even in the presence of small power fluctuations.
  • Input/Output Channels:
    • Analog Inputs: It has 8 analog input channels, which can accept signals in the range of 0 – 10V or 4 – 20mA. These channels are used to connect various sensors for monitoring process parameters.
    • Digital Inputs/Outputs: There are 16 digital input channels and 12 digital output channels. The digital inputs can detect the status of switches and sensors, while the digital outputs can be used to control relays, solenoid valves, and other actuators.
  • Communication Speed: For Ethernet communication, it supports data transfer rates of up to 100 Mbps. For other communication protocols like Modbus and Profibus, the communication speed can be configured according to the specific requirements of the network.