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BENTLY 3500/45

¥18,540.00

BENTLY 3500/45 is a widely recognized and highly reliable machinery protection and monitoring module developed by Bently, a leading company in the field of industrial machinery monitoring solutions.

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Description

1. Product Description

 

BENTLY 3500/45 is a widely recognized and highly reliable machinery protection and monitoring module developed by Bently, a leading company in the field of industrial machinery monitoring solutions.

 

The core function of BENTLY 3500/45 is to provide comprehensive monitoring and protection for rotating machinery. It measures various parameters related to the machinery’s operation, such as vibration, displacement, and speed. For example, in a large industrial plant with numerous rotating machines like turbines and compressors, BENTLY 3500/45 can be installed to continuously monitor the vibration levels of these machines. By detecting even the slightest abnormal vibrations, it can alert the operators in advance, allowing them to take preventive measures and avoid potential machine failures.

 

In a power generation facility, BENTLY 3500/45 is used to monitor the displacement of the turbine shaft. This is crucial as any excessive displacement can lead to serious damage to the turbine. The module also monitors the speed of the machinery to ensure it operates within the specified range. One of the significant advantages of BENTLY 3500/45 is its high accuracy in measurement, which enables precise monitoring of the machinery’s health. Additionally, it has a robust design that can withstand harsh industrial environments, ensuring reliable operation over a long period.

2. Product Parameters

 

Parameter Details
Supply Voltage 100 – 240V AC, 50/60 Hz or 24V DC (±10%)
Current Consumption Approximately 1A (at full load for AC supply, varies for DC supply)
Interface Types Ethernet for data communication and remote monitoring, Serial interface (RS-485) for local configuration and data transfer, and various input/output connections for sensor and actuator interfaces
Measurement Channels 4 channels for vibration measurement, 2 channels for displacement measurement (configurable depending on the application)
Measurement Range Vibration: 0 – 100 mils peak-to-peak (adjustable), Displacement: 0 – 250 mils (adjustable)
Accuracy Vibration: ±1% of full scale, Displacement: ±0.5% of full scale
Operating Temperature -40°C to +70°C
Relative Humidity 5% to 95% (non-condensing)
Compatibility Compatible with Bently’s 3500 series machinery protection system and a wide range of sensors and actuators from different manufacturers that meet the relevant industry standards

3. Advantages and Features

 

  • High Accuracy: A petrochemical plant has been using BENTLY 3500/45 to monitor the vibration of its large compressors for over 3 years. The module’s accuracy of ±1% for vibration measurement has allowed the plant to detect even the smallest changes in the compressor’s vibration pattern. As a result, they were able to identify and address potential issues before they escalated into major failures, reducing unplanned downtime by 30% and saving approximately $500,000 in maintenance and repair costs annually.
  • Robust Design: In a mining operation, where the environment is extremely harsh with high levels of dust, vibration, and temperature fluctuations, BENTLY 3500/45 has been operating stably for 5 years. Its ability to function within the temperature range of -40°C to +70°C and withstand the harsh conditions has made it a reliable choice for such environments. The module’s robust construction ensures that it can continue to provide accurate measurements even in the most challenging situations.
  • Ease of Integration: A power plant that wanted to upgrade its machinery monitoring system integrated BENTLY 3500/45 into its existing setup. Thanks to its compatibility with a wide range of sensors and the Bently 3500 series system, the integration process was relatively straightforward. The plant’s technicians were able to complete the installation and configuration within a week, which was 20% faster compared to similar modules from other brands, minimizing the disruption to the plant’s operations.

4. Application Areas and Case Studies

 

BENTLY 3500/45 is suitable for industries such as power generation, petrochemical, mining, manufacturing, and aerospace.

 

In an aerospace manufacturing facility, BENTLY 3500/45 was used to monitor the high-speed rotating components of aircraft engines during the testing phase. It accurately measured the vibration and displacement of the engine parts, providing critical data for engineers to assess the engine’s performance and reliability. By using this module, the facility was able to improve the quality control of its engine production, reducing the number of engine failures during flight tests by 25% and enhancing the overall safety and performance of the aircraft engines.

5. Comparison with Competitors

 

Compared to other machinery protection and monitoring modules in the market, BENTLY 3500/45 has several distinct advantages. Its high accuracy in measurement surpasses many similar products, providing more precise data for machinery health assessment. The module’s wide operating temperature range and robust design make it more suitable for harsh industrial environments compared to some competitors. Additionally, its compatibility with the Bently 3500 series system and a variety of sensors and actuators offers greater flexibility in system integration, which is often not as comprehensive in other comparable modules.

6. Selection Suggestions

 

  • Compatibility: When selecting BENTLY 3500/45, ensure that it is compatible with your existing machinery protection system and the sensors and actuators you plan to use. Check the communication protocols and interface types to make sure they match your system’s requirements. If you have a multi-brand setup, verify that the module can integrate smoothly with other components.
  • Installation Environment: Consider the environmental conditions of the installation site. If the temperature, humidity, or other factors are extreme, ensure that the module’s specifications can handle these conditions. You may need to provide additional protection or cooling/heating systems if the environment is outside the module’s specified operating range.
  • Budget: Evaluate the cost of BENTLY 3500/45 within your budget. Besides the purchase price, factor in the costs of installation, calibration, maintenance, and any additional software or accessories that may be required. Compare it with other similar modules to find the best balance between cost and performance. Also, consider the long-term benefits of its reliability and accuracy in reducing maintenance costs and downtime.

7. Precautions

 

  • Installation: Before installing BENTLY 3500/45, power off all related equipment to avoid electrical shock and damage to the module. Follow the installation instructions carefully, ensuring proper connection of the power supply, communication cables, and sensor/actuator interfaces. Use appropriate cable types and lengths to minimize signal interference.
  • Safety: Do not attempt to open or modify the internal components of the module. Use the module only within the specified voltage and current limits. In case of any abnormal behavior, such as overheating, strange noises, or incorrect measurements, immediately power off the module and contact a qualified technician for inspection and repair.
  • Maintenance: Regularly check the connections of BENTLY 3500/45 to ensure they are secure. Clean the module periodically to remove dust and debris, especially in dusty environments. Calibrate the module according to the manufacturer’s recommended schedule to maintain its accuracy. Keep the module’s firmware up to date to ensure optimal performance and compatibility with other components.

 

Shanxi Runsheng Import and Export Co., Ltd. is your reliable partner. We provide sales and technical support for BENTLY 3500/45 and other automation spare parts. Please visit our website www.sxrsrobot.com or contact us, and we will serve you wholeheartedly