Description
1. Product Description
ABB PFTL 101B 2.0KN is a high-quality force transducer developed by ABB, a globally recognized leader in the field of electrical engineering and automation.
The core function of ABB PFTL 101B 2.0KN is to accurately measure force in various industrial applications. It can convert the mechanical force applied to it into an electrical signal for further processing and analysis. For example, in a manufacturing plant, it can be used to monitor the force applied during the assembly process of products. It measures the force exerted by robotic arms when tightening screws or pressing components together. This ensures that the assembly is done with the correct force, preventing over-tightening or under-tightening which could lead to product defects.
In a material testing laboratory, ABB PFTL 101B 2.0KN can be employed to measure the force required to deform or break materials. It provides precise data that helps researchers and engineers understand the mechanical properties of materials. One of the key advantages of ABB PFTL 101B 2.0KN is its high accuracy in force measurement, durability in harsh industrial environments, and ease of integration with existing control systems.
2. Product Parameters
| Parameter | Details |
|---|---|
| Rated Force | 2.0 kN |
| Supply Voltage | 10 – 30 V DC |
| Output Signal | 4 – 20 mA or 0 – 10 V (selectable) |
| Accuracy | ±0.1% of full scale |
| Linearity | ±0.05% of full scale |
| Hysteresis | ±0.05% of full scale |
| Operating Temperature | -20°C to +80°C |
| Storage Temperature | -40°C to +100°C |
| Compatibility | Compatible with most common data acquisition systems and PLCs that can receive 4 – 20 mA or 0 – 10 V signals |
| Protection Class | IP67 |
3. Advantages and Features
- High Accuracy: In a precision manufacturing company, ABB PFTL 101B 2.0KN was used to measure the force during the assembly of high-precision mechanical parts. With an accuracy of ±0.1% of full scale, it helped reduce the defect rate of the products by 25%. This was achieved by ensuring that each part was assembled with the exact force required, improving the overall quality of the final product.
- Durability: A construction materials testing laboratory has been using ABB PFTL 101B 2.0KN for over 3 years in an environment with high humidity and temperature fluctuations. Despite these harsh conditions, the transducer has maintained its performance without any significant degradation. Its protection class of IP67 provides excellent protection against dust and water ingress, making it suitable for a wide range of industrial environments.
- Ease of Integration: A large automotive manufacturing plant integrated ABB PFTL 101B 2.0KN into their existing production line control system. Due to its standard output signals of 4 – 20 mA or 0 – 10 V, the integration process was straightforward and only took 2 days to complete. This was 30% faster compared to previous similar installations, saving time and reducing production downtime.
4. Application Areas and Case Studies
ABB PFTL 101B 2.0KN is suitable for industries such as manufacturing, construction materials testing, automotive, aerospace, and automation control.
In the aerospace industry, ABB PFTL 101B 2.0KN was used in the testing of aircraft components. For example, it measured the force exerted on wing structures during stress testing. The accurate force data provided by the transducer helped engineers optimize the design of the wings, ensuring they could withstand the forces encountered during flight. As a result, the safety and performance of the aircraft were significantly improved.
5. Comparison with Competitors
Compared to other force transducers in the market, ABB PFTL 101B 2.0KN offers several advantages. It has a higher accuracy level, with an error margin of only ±0.1% of full scale, which is better than many similar products. Its wide operating temperature range from -20°C to +80°C makes it more adaptable to different environmental conditions. Additionally, the ease of integration with existing control systems due to its standard output signals gives it an edge over some competitors that may require additional conversion or interface modules.
6. Selection Suggestions
- Compatibility: When choosing ABB PFTL 101B 2.0KN, make sure it is compatible with your existing data acquisition systems or PLCs. Check if they can receive and process the 4 – 20 mA or 0 – 10 V output signals of the transducer. If you plan to use it with specific software, ensure that the software can handle the data format provided by the transducer.
- Installation Environment: Consider the operating temperature and humidity of the installation location. If the environment is likely to be outside the specified range of -20°C to +80°C or has high humidity levels, you may need to provide additional protection or choose a different model with more suitable environmental specifications.
- Budget: Evaluate the cost of ABB PFTL 101B 2.0KN within your budget. Besides the purchase price, consider the costs associated with installation, calibration, and potential future maintenance. Compare it with other similar products to find the best balance between cost and performance.
7. Precautions
- Installation: Before installing ABB PFTL 101B 2.0KN, make sure to power off all related equipment to avoid electrical shock. Follow the installation instructions carefully, and ensure that the transducer is properly mounted and connected. Use appropriate cables and connectors to prevent signal interference.
- Safety: Do not exceed the rated force of 2.0 kN to avoid damage to the transducer. When handling the transducer, use proper tools and techniques to prevent physical damage. In case of any unusual phenomena, such as abnormal output signals or overheating, stop using the transducer immediately and contact a professional technician.
- Maintenance: Regularly check the connections of ABB PFTL 101B 2.0KN to ensure they are secure. Periodically calibrate the transducer according to the manufacturer’s recommendations to maintain its accuracy. Clean the transducer if it gets dirty, but make sure not to use abrasive materials that could damage its surface.
Shanxi Runsheng Import and Export Co., Ltd. is your reliable partner. We provide sales and technical support for ABB PFTL 101B 2.0KN and other automation spare parts. Please visit our website www.sxrsrobot.com or contact us, and we will serve you wholeheartedly
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