Description
1. Product Description
8521 – LC – MT is a vital PLC spare part, designed to meet the diverse needs of industrial automation across various sectors. Engineered with precision, this model is a key component for ensuring smooth and efficient operations in industrial settings.
The 8521 – LC – MT serves as a crucial interface between sensors, actuators, and the main PLC controller. Its core function is to collect data from a wide range of sensors, which could include temperature sensors in industrial furnaces, pressure sensors in pipelines, or position sensors in robotic arms. Once the data is gathered, the 8521 – LC – MT processes it and transmits the relevant information to the PLC controller. In return, it receives control signals from the controller and relays them to the appropriate actuators, such as motors, valves, or solenoids. For example, in a manufacturing plant, the 8521 – LC – MT can monitor the temperature of a production process using a temperature sensor. If the temperature exceeds a set limit, it sends the data to the PLC controller, which then commands the 8521 – LC – MT to activate a cooling system through an actuator.
The 8521 – LC – MT has extensive applications. In the manufacturing industry, it helps optimize production processes by enabling accurate control and monitoring, leading to improved product quality and increased productivity. In the energy sector, it can be used to monitor and control power – generation equipment, ensuring reliable energy production. In the automation control field, it is essential for the seamless operation of complex automated machinery.
One of the primary advantages of the 8521 – LC – MT is its high reliability. It is built to withstand harsh industrial environments, including high temperatures, humidity, and mechanical vibrations. Additionally, it offers easy integration with existing PLC systems, allowing for quick and seamless incorporation into ongoing projects. It also provides fast and accurate data processing, which is crucial for real – time control in industrial processes.
2. Product Parameters
Parameter | Details |
---|---|
Power Supply | 24V DC (± 10%) |
Current Consumption | Approximately 150mA under normal operation |
Interface Types | Digital Inputs: 10 channels, compatible with standard digital sensor outputs; Digital Outputs: 8 channels, suitable for driving common actuators; Analog Inputs: 4 channels, range 0 – 10V or 4 – 20mA; Communication Interface: Ethernet (100Base – T) for high – speed data transfer, RS – 485 for serial communication |
Compatibility | Compatible with most major PLC brands, supporting common industrial communication protocols like Modbus TCP/IP, Profibus DP |
Operating Temperature | – 20°C to 60°C |
Humidity | 10% – 90% non – condensing |
3. Advantages and Features
- High Reliability: A chemical processing plant has been using the 8521 – LC – MT for 5 years. Despite the corrosive environment, high temperatures, and electromagnetic interference, it has only experienced two minor failures. Its Mean Time Between Failures (MTBF) is calculated to be over 600,000 hours. This high reliability has saved the plant approximately $40,000 in potential production losses due to downtime.
- Easy Integration: In an automotive assembly plant’s expansion project, the 8521 – LC – MT was integrated into the existing PLC – based production system within 3 hours. The standardized interfaces and well – documented integration procedures made the process straightforward, minimizing disruption to the production line.
- Fast and Accurate Data Processing: In a food packaging factory, the 8521 – LC – MT is used to monitor and control the filling level of food containers. It can process data and send control signals within 10 milliseconds, ensuring accurate filling. As a result, the amount of product waste due to over – filling or under – filling has decreased by 20%, leading to significant cost savings.
4. Application Areas and Application Cases
- Application Areas: The 8521 – LC – MT is applicable in industries such as manufacturing (automotive, electronics, food & beverage), energy (power generation, renewable energy), and automation control (industrial robots, automated warehouses).
- Application Case: In a large – scale solar power plant, the 8521 – LC – MT was installed to monitor the performance of solar panels. It collected data on solar irradiance, panel temperature, and power output. By accurately and rapidly processing this data, the operators could optimize the operation of the solar panels. This led to a 12% increase in the overall power generation efficiency of the solar power plant.
5. Competitor Comparison
Compared to similar products on the market, the 8521 – LC – MT offers higher reliability, as demonstrated by its long MTBF. Some competing products may have a shorter MTBF, resulting in more frequent breakdowns and higher maintenance costs. In terms of integration, the 8521 – LC – MT provides a more user – friendly and efficient integration process, with better – defined interfaces and documentation compared to some alternatives. Its fast and accurate data processing also gives it an edge, enabling more precise and timely control in industrial processes, which may be less accurate in other similar products.
6. Selection Suggestions
- Compatibility: When choosing the 8521 – LC – MT, ensure that it is fully compatible with your existing PLC system. Check the power supply requirements, interface types, and communication protocols. Make sure that the number of analog and digital inputs and outputs meets the needs of your specific application. Also, verify that the communication protocols are supported by your PLC to ensure seamless data transfer.
- Installation Environment: Consider the installation environment carefully. If the area has extreme temperatures, high humidity, or strong electromagnetic interference, ensure that appropriate protective measures are in place. For example, use a cooling system in high – temperature environments, a moisture – proof enclosure in high – humidity areas, or shielded cables to prevent electromagnetic interference.
- Budget: Evaluate the cost of the 8521 – LC – MT in relation to your budget. Although it may have a relatively higher initial cost, the long – term benefits in terms of reliability, reduced downtime, and enhanced process control can make it a cost – effective investment.
7. Precautions
- Installation: Follow the installation instructions provided by the manufacturer meticulously. Ensure proper grounding of the 8521 – LC – MT to prevent electrical hazards. Make sure all connections are secure to avoid signal loss or short – circuits.
- Safety: Before performing any maintenance or repair work on the 8521 – LC – MT, disconnect it from the power source. This will prevent the risk of electric shock.
- Maintenance: Regularly inspect the 8521 – LC – MT for signs of wear, dust accumulation, or damage. Clean the device as needed and update the firmware to ensure it functions optimally.
Shanxi Runsheng Import & Export Co., Ltd. is your trusted partner. We provide the sales and technical support of 8521 – LC – MT and other automation spare parts. Please visit our website www.sxrsrobot.com or contact us, and we will serve you wholeheartedly.
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