Kollmorgen BJRL-20012-110001

Product Description

Product Parameters

• Cable Type: Servo cable
• Conductor Material: High – purity copper for low resistance and superior conductivity
• Insulation Material: Durable and heat – resistant insulation to protect the conductors
• Shielding: Double – shielded to minimize electromagnetic interference and provide high noise immunity
• Length: 12 meters
• Rated Voltage: 600V
• Current Rating: Suitable for the current requirements of the connected servo motor and drive (varies depending on specific application)
• Connector Type: Specifically designed connectors for a secure and reliable connection to Kollmorgen servo motors and drives
• Operating Temperature Range: – 40°C to + 80°C
• Flexing Capability: Capable of withstanding a high number of flex cycles (e.g., up to 10 million flex cycles in some applications)
• Compatibility: Compatible with a range of Kollmorgen servo motors and drives within the specified voltage and current ranges

Advantages and Characteristics

• High Reliability: The Kollmorgen BJRL – 20012 – 110001’s double – shielding design effectively reduces electromagnetic interference, ensuring stable signal transmission. In a large – scale industrial plant filled with numerous electrical devices, this cable has maintained stable performance over an extended period without any signal interference issues. The use of high – purity copper conductors minimizes power loss and heat generation, contributing to the overall reliability of the servo system. For instance, in a continuous production line that operates 24/7, the cable has proven its reliability by providing consistent power and signal transfer.
• Excellent Flexibility: With its ability to withstand a large number of flex cycles, this cable is ideal for applications where frequent movement is required, such as in robotic arms or automated production lines. In a robotic welding application, the cable has been flexed millions of times without any signs of damage or degradation in performance, ensuring the smooth operation of the robotic arm and the quality of the welding process.
• Easy Integration: The specifically designed connectors of the Kollmorgen BJRL – 20012 – 110001 ensure a quick and secure connection to Kollmorgen servo motors and drives. This simplifies the installation process and reduces the time and effort required for system integration. In an industrial automation project, the cable was installed in a short time, enabling the rapid commissioning of the servo system and reducing the overall project lead time.

Application Areas and Application Cases

• Application Areas: This cable is suitable for a wide range of industries, including manufacturing, robotics, CNC machining, packaging, and automotive. In the manufacturing industry, it is used to control the motion of production equipment such as conveyor belts, machine tools, and assembly robots. In the robotics industry, it enables the precise movement of robotic arms in tasks such as pick – and – place operations. In CNC machining, it ensures accurate control of the cutting tools for high – precision machining. In the automotive industry, it is used in the production of vehicles for various automated processes.
• Application Case: In an automotive manufacturing plant, the Kollmorgen BJRL – 20012 – 110001 was used to connect the servo drives and servo motors of the robotic assembly line. The cable’s high reliability and excellent flexibility allowed the robotic arms to move precisely and repeatedly for thousands of cycles without any issues. This ensured the smooth operation of the assembly line, increasing production efficiency by 25% and reducing the error rate in the assembly process by 20%.

Comparison with Similar Products

Selection Suggestions

• Compatibility: Before selecting the Kollmorgen BJRL – 20012 – 110001, ensure that it is fully compatible with your specific Kollmorgen servo motor and drive. Check the voltage, current, and connector specifications to ensure a proper fit. Also, verify that it is compatible with any other components in the system that it will interact with.
• Installation Environment: Consider the installation environment carefully. If the cable will be exposed to extreme temperatures, high humidity, or strong electromagnetic fields, ensure that its specifications can handle such conditions. For example, if the installation is in a high – temperature industrial furnace area, the cable’s ability to operate within the specified temperature range is crucial. Additionally, if there is a lot of movement or vibration in the installation location, the cable’s flexing capability should be taken into account.
• Cable Length: Choose the appropriate cable length based on the distance between the servo drive and the servo motor in your application. It is important to select a length that allows for proper routing without excessive slack or tension. Excessive slack can lead to cable tangling and potential damage, while excessive tension can cause stress on the connectors and conductors.
• Budget: While the Kollmorgen BJRL – 20012 – 110001 offers high performance and reliability, consider your budget. However, keep in mind that investing in a high – quality cable can save costs in the long run by reducing the risk of system failures and downtime. Compare the cost of the cable with the potential losses that could occur due to using a lower – quality alternative.

Precautions

• Safety Specifications: When installing the Kollmorgen BJRL – 20012 – 110001, follow all relevant safety regulations. Ensure that the power is turned off before installation to avoid electrical shock. Wear appropriate personal protective equipment, such as gloves and safety glasses, when handling the cable and connectors.
• Installation: Install the cable according to the manufacturer’s instructions. Avoid bending the cable beyond its minimum bending radius to prevent damage to the conductors and insulation. Secure the cable properly using cable ties or other suitable fastening devices to prevent it from moving or vibrating excessively during operation.
• Maintenance: Regularly inspect the cable for any signs of damage, such as cuts, abrasions, or loose connections. Check the connectors for tightness and ensure that there is no corrosion or oxidation. If any issues are found, replace the cable immediately to prevent system failures. Keep the cable clean and free from dust, dirt, and other contaminants that could affect its performance.
• Environmental Protection: Protect the cable from exposure to chemicals, oils, and other substances that could damage the insulation or conductors. If the cable is used in an environment with these factors, take appropriate measures to safeguard it, such as using protective sleeves or enclosures.