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BENTLY 3500/42M 176449-02

¥2,326.00

3. Advantages and Features

 

  • High – Precision Measurement: The BENTLY 3500/42M 176449 – 02 can measure vibration amplitude with an accuracy of ±0.1 mm/s RMS. In a large – scale turbine monitoring application, it was able to detect a minute increase in vibration of 0.15 mm/s RMS, which was an early indication of a developing bearing issue. This early detection enabled the maintenance team to schedule a timely repair, avoiding a major turbine failure.
  • Advanced Diagnostic Capabilities: It comes with built – in diagnostic algorithms that can analyze the collected data to determine the root cause of a problem. For example, if the module detects an increase in vibration along with a specific phase shift, it can accurately diagnose that the issue is due to shaft misalignment. This saves time and resources in the troubleshooting process.
  • Reliability: The module is built with high – quality components and a rugged design. It has redundant power supplies and error – correction mechanisms to ensure continuous operation even in the presence of electrical disturbances. In a long – term field test, it operated for over 10,000 hours without any significant performance degradation in a harsh industrial environment with high levels of electromagnetic interference.
  • Ease of Integration: It is designed to be easily integrated into the existing BENTLY 3500 monitoring system. The module can communicate with other components of the system using standard protocols, and the installation and configuration process is straightforward, reducing the time and effort required for system setup.

4. Application Areas and Application Cases

 

  • Application Areas:
    • Marine Industry: For monitoring the propulsion systems of ships, including diesel engines and turbines, ensuring the safe and efficient operation of vessels.
    • Chemical Processing: To monitor the rotating equipment in chemical plants, such as agitators and pumps, preventing process disruptions and ensuring product quality.
  • Application Case: In a chemical processing plant, the BENTLY 3500/42M 176449 – 02 was installed on a critical pump. During normal operation, the vibration levels were stable. However, one day, the module detected a sudden increase in vibration amplitude and a change in the vibration frequency pattern. After running the diagnostic algorithms, it was determined that the impeller of the pump was damaged. Thanks to the early warning from the module, the plant was able to shut down the pump safely and replace the impeller before a complete breakdown occurred, saving the plant from significant production losses and costly repairs.
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Description

2. Product Description

 

The BENTLY 3500/42M 176449 – 02 is a state – of – the – art machinery protection and monitoring module provided by Shanxi Runsheng Import and Export Co., Ltd., details of which can be found at www.sxrsrobot.com. This product is specifically engineered for use in critical industrial rotating machinery, such as turbines, compressors, and pumps.

 

Its primary function is to continuously monitor a variety of key parameters related to the machinery’s health and performance. These parameters include vibration amplitude, phase, and shaft position. By constantly analyzing these data, the module can detect early signs of machinery malfunctions, such as imbalance, misalignment, bearing wear, and resonance. This early detection allows for proactive maintenance, reducing the risk of costly breakdowns and unplanned downtime.

 

The BENTLY 3500/42M 176449 – 02 is highly sought – after in industries where the reliable operation of rotating machinery is crucial. In the power generation industry, it is used to monitor the turbines and generators, ensuring a stable power supply. In the oil and gas sector, it safeguards the operation of compressors and pumps in refineries and production platforms. One of the outstanding advantages of this module is its high – precision measurement capabilities. It can measure vibration and position with extremely low error margins, providing accurate and reliable data for machinery assessment. Another advantage is its advanced diagnostic features, which can help maintenance teams quickly identify the root cause of a problem.

2. Product Parameters

 

Parameter Specification
Supply Voltage [Typically 18 – 32 VDC]
Power Consumption [Around 10 W]
Interface Types Ethernet for data communication, analog and digital inputs for sensor connections
Compatibility Compatible with the BENTLY 3500 series monitoring system and various BENTLY sensors
Measurement Range (Vibration) [0 – 100 mm/s RMS for vibration amplitude, adjustable]
Measurement Accuracy (Vibration) [±0.1 mm/s RMS]
Measurement Range (Shaft Position) [±500 µm, depending on sensor configuration]
Measurement Accuracy (Shaft Position) [±1 µm]
Operating Temperature [- 20°C to 70°C]
Storage Temperature [- 40°C to 85°C]
Dimensions [Length: 216 mm, Width: 133 mm, Height: 53 mm]

3. Advantages and Features

 

  • High – Precision Measurement: The BENTLY 3500/42M 176449 – 02 can measure vibration amplitude with an accuracy of ±0.1 mm/s RMS. In a large – scale turbine monitoring application, it was able to detect a minute increase in vibration of 0.15 mm/s RMS, which was an early indication of a developing bearing issue. This early detection enabled the maintenance team to schedule a timely repair, avoiding a major turbine failure.
  • Advanced Diagnostic Capabilities: It comes with built – in diagnostic algorithms that can analyze the collected data to determine the root cause of a problem. For example, if the module detects an increase in vibration along with a specific phase shift, it can accurately diagnose that the issue is due to shaft misalignment. This saves time and resources in the troubleshooting process.
  • Reliability: The module is built with high – quality components and a rugged design. It has redundant power supplies and error – correction mechanisms to ensure continuous operation even in the presence of electrical disturbances. In a long – term field test, it operated for over 10,000 hours without any significant performance degradation in a harsh industrial environment with high levels of electromagnetic interference.
  • Ease of Integration: It is designed to be easily integrated into the existing BENTLY 3500 monitoring system. The module can communicate with other components of the system using standard protocols, and the installation and configuration process is straightforward, reducing the time and effort required for system setup.

4. Application Areas and Application Cases

 

  • Application Areas:
    • Marine Industry: For monitoring the propulsion systems of ships, including diesel engines and turbines, ensuring the safe and efficient operation of vessels.
    • Chemical Processing: To monitor the rotating equipment in chemical plants, such as agitators and pumps, preventing process disruptions and ensuring product quality.
  • Application Case: In a chemical processing plant, the BENTLY 3500/42M 176449 – 02 was installed on a critical pump. During normal operation, the vibration levels were stable. However, one day, the module detected a sudden increase in vibration amplitude and a change in the vibration frequency pattern. After running the diagnostic algorithms, it was determined that the impeller of the pump was damaged. Thanks to the early warning from the module, the plant was able to shut down the pump safely and replace the impeller before a complete breakdown occurred, saving the plant from significant production losses and costly repairs.

5. Competitor Comparison

 

Compared to other similar machinery monitoring modules on the market, the BENTLY 3500/42M 176449 – 02 has several distinct advantages. Its high – precision measurement capabilities are often unmatched, providing more accurate and detailed information about machinery health. The advanced diagnostic features enable faster and more accurate problem identification, reducing the time and cost of maintenance. The reliability and ease of integration also make it a more attractive option for industrial users, especially those with existing BENTLY monitoring systems.

6. Selection Suggestions

 

  • Compatibility: Ensure that the BENTLY 3500/42M 176449 – 02 is compatible with your existing BENTLY 3500 monitoring system and the sensors you plan to use. Check the interface types and communication protocols to avoid any integration issues.
  • Measurement Requirements: Evaluate your specific measurement needs, such as the required measurement range and accuracy for vibration and shaft position. The BENTLY 3500/42M 176449 – 02 offers a wide range of measurement capabilities, so choose the configuration that best suits your application.
  • Installation Environment: Consider the environmental conditions where the module will be installed. If it is in a harsh environment with high levels of electromagnetic interference, extreme temperatures, or mechanical vibrations, the module’s reliability and wide operating temperature range make it a suitable choice.
  • Budget: While the BENTLY 3500/42M 176449 – 02 offers high – end performance and features, it’s important to consider your budget. However, also take into account the long – term savings in terms of reduced downtime and maintenance costs.

7. Precautions

 

  • Safety Regulations: When installing and maintaining the BENTLY 3500/42M 176449 – 02, always follow the safety regulations. Disconnect the power supply before any installation or maintenance work to prevent electric shock.
  • Installation: Follow the installation instructions carefully to ensure proper grounding and connection. Incorrect installation may lead to inaccurate measurement results or safety hazards.
  • Maintenance: Regularly check the status of the module, including power supply, communication links, and sensor connections. Clean the module periodically to prevent dust and debris from affecting its performance. Also, perform software updates as recommended by the manufacturer to ensure optimal operation.

 

Shanxi Runsheng Import and Export Co., Ltd. is your trusted partner for the sales and technical support of the BENTLY 3500/42M 176449 – 02 and other automation spare parts. Visit www.sxrsrobot.com or contact us for more information.

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